4tek MIRAGE Operating And Maintenance Manual Download

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This manual is the property of

. No part of it may be reproduced in any form.

MIRAGE Line Compressors Instruction Manual

0 - 01

Contents

Chapter/Page

List of Models and Technical Speciﬁ cations

0 - 02

General information

Foreword - Symbols used in the Manual - Important Warning

1 - 01

Contents and purpose of the manual - References to applicable Directives and Legislation 1 - 02
Operator skill requirements

1 - 03

CE plate

1 - 04

General notes on delivery - Final Testing - Preparatory work to be performed by the end-user 1 - 05

Description

Description of the compressor and its component parts

2 - 01

Intended use - Reasonably foreseeable misuse

2 - 03

Noise level values - Operating and environmental conditions - permissible limits

2 - 04

Safety

General information

3 - 01

Warning labels - Residual Risks

3 - 02

Installation

Handling - Unpacking - Assembly

4 - 01

Electrical connection

4 - 02

Compressed air connection

4 - 03

Operation

Basic operation rules

5 - 01

Fill times table

5 - 03

Automatic thermal protector - Reset button

5 - 04

Maintenance

Safety precautions - Qualiﬁ cation of maintenance personnel
Competences of qualiﬁ ed personnel - Speciﬁ c safety precautions

6 - 01

Routine maintenance

6 - 03

Major servicing

6 - 04

Troubleshooting

6 - 06

Disposal

7 - 01

Warranty

8 - 01

Exploded views and spare parts tables

9 - 01

How to order replacement parts

9 - 03

Summary of Contents for MIRAGE

Page 1: ...on Manual 4tek S r l Viale dell Industria 66 20037 Paderno Dugnano MI ITALY Tel 39 02 91082211 Internet www 4 tek it ENGLISH translation of the original ITALIAN instructions Before using the compressor read this document carefully and keep it safe for future reference ...

Page 2: ...or and its component parts 2 01 Intended use Reasonably foreseeable misuse 2 03 Noise level values Operating and environmental conditions permissible limits 2 04 Safety General information 3 01 Warning labels Residual Risks 3 02 Installation Handling Unpacking Assembly 4 01 Electrical connection 4 02 Compressed air connection 4 03 Operation Basic operation rules 5 01 Fill times table 5 03 Automati...

Page 3: ...ollowing pages NOTE The electrical data are shown on the CE plate aﬃxed to the compressor and reproduced on page 1 04 of this document 2 cylinder head Dryer Blue dot if present Compressor model REF Air receiver capacity Dimensions in cm W x D x H Noise level dB A SMALLMIRAGE130 MIRAGE100 SMALLMIRAGE70 MIRAGE70 MIRAGE100E SMALLMIRAGE100 MIRAGE70E MIRAGE130 30 x 40 x 53 40 x 40 x 62 30 x 40 x 53 40 ...

Page 4: ...GE100 MOMIR100 MIRGE130E MOMIR130E MIRAGE70 MOMIR70 MIRGE100E MOMIR100E MOMIR70 48 x 60 x 80 5 76 x 67 x 78 48 x 46 x 80 5 50 x 67 x 78 40 x 52 2 x 62 48 x 46 x 80 5 50 x 67 x 78 48 x 60 x 80 5 76 x 67 x 78 48 x 46 x 80 5 50 x 67 x 78 48 x 60 x 80 5 76 x 67 x 78 50 x 67 x 96 5 40 25 40 25 25 40 25 40 25 40 25 40 25 40 42 41 37 36 35 37 36 42 41 37 36 42 41 43 66 62 67 63 67 66 62 67 63 66 62 66 62...

Page 5: ... 0 04 REF L cm W x D x H kg dB A MOMIR100E ECOSIL1E TOP1 5 MOMIR70E MOMIR130 TOP1 5E MOMIR100 ECOSIL1 MOMIR130E 76 x 67 x 96 5 50 x 92 x 82 40 x 80 x 57 76 x 67 x 96 5 50 x 67 x 96 5 40 x 80 x 57 50 x 67 x 96 5 50 x 92 x 82 76 x 67 x 96 5 40 50 30 40 40 30 40 50 40 48 83 67 48 43 72 43 78 48 62 52 57 62 63 57 62 52 63 ...

Page 6: ...ng additional information is preceded by this symbol IMPORTANT WARNING This manual is an integral part of the product and it must remain with it throughout its entire life cycle until it is scrapped Authorised operators and maintenance technicians must be able to consult the manual at all times so it must be kept in a safe place near the equipment General information Foreword This manual will rema...

Page 7: ...knowledge of the manufacturing or processing method and is intended for the use both of operators and of service technicians This manual contains information on the equipment to ensure conditions of safety for all users and to guarantee perfect eﬃciency of the equipment throughout its entire working life To ensure correct use of the equipment the workplace must be compliant with current health and...

Page 8: ...he equipment Operator A qualiﬁed person capable of performing simple operating tasks and basic maintenance Maintenance Electrician A qualiﬁed technician capable of performing all electrical adjustment maintenance and repair tasks Maintenance Mechanic A qualiﬁed technician capable of working on mechanical parts to perform all adjustment maintenance and repair tasks Qualiﬁed technicians can be provi...

Page 9: ...late aﬃxed also to the compressor CE plate Identiﬁcation of 4tek S r l as the manufacturer of the equipment machine in compliance with the statutory legislation by means of the following deeds Instruction Manual CE marking CE plate Declaration of Conformity in compliance with Regulation EU 2017 745 MDR CE data plate description 1 2 3 4 5 6 7 8 9 10 11 12 13 1 Manufacturer s identiﬁcation symbol 2 ...

Page 10: ...tek S r l shall be held liable for the compressor in its original condition 4tek S r l shall not be held liable for improper use of the compressor and for any damage caused by failing to act in compliance with this manual or by acting unreasonably Preparatory work to be performed by the end user Unless contractually agreed otherwise the following are normally provided by the end user perfectly lev...

Page 11: ...pen to vent the overpressure and eliminate the risk of bursting Class I appliance in relation to the new medical devices regulation MDR 2017 745 The product is not designed to withstand immersion in liquid IPX0 Class I electrical insulation Oil less 2 cylinder air compressor MIRAGE130E applicable also to all the following models in the same product family 2 01 MIRAGE130E compressor composed of 2 c...

Page 12: ...V three phase versions Fig 2 Safety valve Fig 3 Non return valve For compressors with dryer Fig 4 Dryer Only if model is identiﬁed with letter E Fig 5 3 way non return valve Fig 7 For compressors without dryer 2 way N O 1 8 solenoid valve Fig 7 Pressure gauge Only for TOP Line versions Fig 8 Pressure gauge All other versions Fig 9 Miscellaneous ﬁttings Miscellaneous accessories Pressure reducer wi...

Page 13: ... corrosive and or abrasive vapour fumes or dust Also the following are examples of improper use The instinctive reaction of persons in the event of a malfunction accident or fault during use of the compressor Behaviour resulting from distraction or carelessness Behaviour resulting from external pressure to keep the compressor running in all circumstances Behaviour of certain people e g untrained p...

Page 14: ... for further precautions The factors that determine the noise levels to which the workforce is exposed include duration of exposure workplace characteristics other noise sources etc Legally allowed exposure levels may vary from country to country In any case this information will allow the compressor user to better assess the noise hazard and risk Operating and environmental conditions permissible...

Page 15: ...otect the compressor from contaminants and dirt Do not dismantle the compressor Incorrect compressor disassembly or reassembly can cause electric shock and or serious damage to property or injury to persons in the vicinity of the compressor Have the work performed by a specialised service centre qualiﬁed technician Maintenance work must be carried out by qualiﬁed technicians Do not touch the compr...

Page 16: ...ety symbols It is strictly forbidden to interfere with or remove these labels Mandatory signs Circular shape with white images on blue background Triangular shape with black images on yellow background and black border Danger The compressor bears safety and warning labels with the following information The symbol codes refer to UNI CEI EN ISO 15223 1 and ISO 7010 3 02 Residual Risks Residual risk ...

Page 17: ...AGE Line Compressors Instruction Manual Residual risk of burns There is a residual risk of burns associated with contact with the zones shown in Figure 1 In case of checks carried out on the compressor and or maintenance operations it is MANDATORY to wear protective gloves 3 03 1 ...

Page 18: ...icle both crosswise and lengthwise Packs of the same weight can be stacked up to three high Unpacking Remove the compressor from the pack carefully Keep the pack for possible future shipping requirements If the pack shows signs of damage sign the shipping agent s delivery note under reservation and keep the pack for possible inspection by the transport company If you need to contact the distributo...

Page 19: ...ltage value of the building electrical supply Connecting the compressor to an electrical supply with the incorrect voltage can cause serious damage CAUTION Do not replace the electrical power cable if not expressly authorised by the supplier or by an authorised installer replacing the cable could lead to interference with other nearby equipment and or faults Beware of the risk of electric shock Di...

Page 20: ...e Compressors Instruction Manual Compressed air connection Connect the compressor to the compressed air circuit with min Ø 6 x 8 Rilsan tubing Pay the utmost attention to the tubing route because condensate may form over long distances due to possible temperature diﬀerences 4 03 3 2 1 4 ...

Page 21: ...uction Manual Basic operating rules Once the equipment has been installed follow the prescriptions set down in the previous pages and plug in the power cable making sure the air receiver is empty by opening the drain valve Fig 1 2 3 4 Once the receiver has been purged close the valve 5 01 3 2 1 Operation ...

Page 22: ...el on which the switch is located on the front panel Fig 2 2 4 5 6 In the ﬁlling cycle the compressor reaches 8 5 bar At this point close the line valve Fig 3 4 5 6 for around 30 minutes to check for possible internal leaks on the compressor Open the valve Fig 3 4 5 6 with the chair or laboratory connected and with no instruments operating and check that the pressure reading on the gauge remains c...

Page 23: ...wn in the following table this is a sign of an air leak in the system or in the compressor In this case switch oﬀ the compressor at the main power switch and call technical service REF SMALLMIRAGE70 SMALLMIRAGE100 SMALLMIRAGE130 MIRAGE70 MIRAGE100 MIRAGE130 MIRAGE70 40LT MIRAGE100 40LT MIRAGE130 40LT MOMIR70 MOMIR100 MOMIR130 MOMIR70 40LT MOMIR100 40LT MOMIR130 40LT TOP1 5 ECOSIL1 Minutes from 0 t...

Page 24: ...mpressor will stop and remain stopped until the motor internal temperature returns to normal If the thermal protector trips repeatedly call technical service The TOP model is also equipped with an external overload circuit breaker In order to restart the compressor you must ﬁrst press the RESET button Fig 2 If the compressor continues to shut down due to tripping of the thermal protector or if it ...

Page 25: ...rsonnel must 6 01 be aware of the directives in force concerning injury prevention during work performed on motor driven equipment and be capable of applying them know how to use and consult the manufacturing documentation and instructions Speciﬁc safety precautions Before commencing any maintenance work put on suitable protective gloves Before proceeding with maintenance operations pay careful at...

Page 26: ...regulations Do not use ﬂammable or toxic solvents such as petrol benzene ether and alcohol Avoid prolonged contact with solvents and do not inhale solvent vapours Avoid prolonged contact with solvents and do not inhale their vapours Do not use solvents near naked ﬂames or heat sources ensure suﬃcient ventilation Prolonged overloads or malfunctions can cause electric motors to overheat Never use wa...

Page 27: ...ssor to prevent condensate from reaching and damaging the solenoid valve Check for the presence of condensate in the air receiver at least once every three months by opening the drain valve on the receiver Fig 1 2 3 If the receiver contains condensate this means that dryer is not functioning correctly or the compressor is undersized for the application so the air ﬂow is insuﬃcient for the Dryer se...

Page 28: ...www 4 tek it Before carrying out maintenance work on the compressor disconnect the electrical supply Make sure that the compressor reaches the maximum control pressure after each ﬁlling cycle and check that the ﬁlling times are as shown in the table on page 5 03 Check electrical power consumption in accordance with the values shown on the product label When the compressor starts with diﬃculty chec...

Page 29: ...ssors equipped with a dryer it is essential to service the dryer Once every 2 years turn the drying column upside down Replace the drying column 4 years from the date of purchase Fig 2 IMPORTANT In compliance with the national legislation in your country carry out the required safety checks including Check the safety valve and replace it if necessary Use the necessary instruments to check the thic...

Page 30: ...e burnt out if dryer present Dirty non return valve One of the gaskets or valve plates has failed Dirty non return valve Solution Check the dental surgery or laboratory circuit breaker Measure mains voltage and call the electrician if necessary Connect pressure switch See Fig 1 2 Page 5 02 Allow the compressor to cool down Reset the thermal protector See Fig 2 Page 5 04 Replace the capacitor Repla...

Page 31: ...or ﬁlling cycles are much longer than indicated in the Filling times table Cause Air leak in system tubing Damaged cylinder head Failure of one or more valve plates Condensate in the air receiver Dirty air intake ﬁlter Worn piston rings Solution Find and repair the leak Disconnect power and contact technical service Replace broken valve plates See Pages 9 01 and 9 02 Empty the receiver by opening ...

Page 32: ...and manages sorted waste collection of the equipment at the end of its useful life If users wish to scrap the equipment they should contact the manufacturer and follow the manufacturer s practices for separate collection of decommissioned products Adequate sorted collection and disposal of decommissioned equipment helps to avoid possible negative impacts on the environment and on health and promot...

Page 33: ...ct is noted inform 4TEK S r l in writing by sending an email to one of the following addresses stefano 4 tek it riccardo 4 tek it gabriella 4 tek it or the Area Representative In any case note that the cost of transporting the compressor to be repaired will be borne by the customer and is not included in the cost of repair The warranty does not cover defects caused by incorrect maintenance neglige...

Page 34: ...This manual is the property of No part of it may be reproduced in any form MIRAGE Line Compressors Instruction Manual 9 01 Exploded views and spare parts tables ...

Page 35: ...This manual is the property of No part of it may be reproduced in any form MIRAGE Line Compressors Instruction Manual 9 02 ...

Page 36: ... replacement parts Use the following procedure to order replacement parts Find the required part and its number on the drawings on Page 9 02 Check the code description and quantity against the part number in the table on page 9 03 Part no in drawing Code Quantity Description 12 2 COMI00030 HEAD PLATE GASKET Fill in the order as follows ...

Page 37: ...4tek S r l Viale dell Industria 66 20037 Paderno Dugnano MI ITALY Tel 39 02 91082211 Internet www 4 tek it ...

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