Zone C9154 Скачать руководство пользователя страница 5

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C9154 Installation - pg. 5

Figure 5

Figure 6

10.

Lock the steering wheel. Locate the bolt that connects the upper steering column
to the lower steering shaft

Figure 7

. Make a mark on each half for alignment dur-

ing installation. Remove the bolt and separate the shafts by sliding the steering

column up off the lower shaft. Save mounting hardware.

Figure 7

Содержание C9154

Страница 1: ...ve your modified vehicle at reduced speeds to ensure your ability to control your vehicle under all driving conditions Always wear your seat belt Pre Installation Notes 1 Special literature required O...

Страница 2: ...t Pack Body Mount 273 1 Bolt Pack Front Bumper etc 272 16 3 Dia x 1 5 Tall Body Block 2 2 Dia x 1 5 Tall Bumper Spacer 1 Front Bumper Bracket drv 1 Front Bumper Bracket pass 4 1 5 Steel Bed Spacer 2 U...

Страница 3: ...ove the cover from the vehicle Save clips and cover Figure 1 3 Remove the grill Four Phillips head fasteners are located at the four corners of the grill face that require a quarter turn to release Fi...

Страница 4: ...clip that is attached to the middle of the air intake tube Remove the intake tube from the vehicle 7 Remove the bolts 2 or 4 depending on vehicle mounting the top of the fan shroud to the core support...

Страница 5: ...e the bolt that connects the upper steering column to the lower steering shaft Figure 7 Make a mark on each half for alignment dur ing installation Remove the bolt and separate the shafts by sliding t...

Страница 6: ...ssed from above the bumper Figure 9 While supporting the bumper remove the four bolts and separate the bumper from the vehicle Save bumper mounting bolts Figure 9 14 Locate the wire loom running along...

Страница 7: ...p Figure 11 Check for any other lines hoses or wires in this area that may not have enough slack to compensate for 1 5 of lift Mark these lines hoses or wires and disconnect Figure 11 Parking Brake Ca...

Страница 8: ...the driver s side door There is a small indent in the connector that must be removed to allow the cable to be pulled free Figure 13 Remove the indent with a punch small rotary grinder or drill Figure...

Страница 9: ...to see that it is properly aligned on the frame and the bed Remove each body bolt one at a time and apply Loctite to the threads Torque all body mount bolts to 65 ft lbs Bed Lift 25 Loosen but do not...

Страница 10: ...rackets so the studs point toward the engine compartment Torque hardware to 10 ft lbs Figure 16 32 Mount the fan shroud on the relocation bracket studs and fasten with the provided 1 4 nuts and washer...

Страница 11: ...past the thickness of the core support material The radiator is located just above 35 With the holes drilled reposition the lower shroud brackets and fasten with the provided 1 4 x 3 4 self tapping b...

Страница 12: ...stic retaining clip at the bottom of the core support Check that the cooler lines are not rubbing on anything It may be necessary to slightly bend them to properly clear the core support and or the fa...

Страница 13: ...C9154 Installation pg 13 Figure 19 Figure 20A 44 Cut the inside of the frame brackets off along the cut line with a reciprocating saw Figure 20B Figure 20B...

Страница 14: ...econd bracket mounting hole to be drilled Drill 1 2 hole at mark Figure 21 Figure 21 Pass Side Shown 47 Attach the new brackets to the frame with the provided 7 16 x 1 1 4 bolts nuts and washers Align...

Страница 15: ...e original outside bumper support bracket mount holes on each front body mount Measure straight up from the center of the holes 1 1 2 and mark Drill 7 16 holes at the marks 4 total Figure 23 The brack...

Страница 16: ...1 2 x 1 1 4 bolts nuts and washers Leave hardware loose Figure 24 51 Loosely fasten the original outer support bracket to the new holes in the front body mounts with the factory bolts along with the 1...

Страница 17: ...Install the grill on the vehicle in the reverse of how it was removed 56 Install the plastic core support cover on the top of the core support and fasten with the original plastic retaining clips Par...

Страница 18: ...nings 1 Check all fasteners for proper torque Check to ensure for adequate clearance between all rotating mobile fixed and heated members Verify clearance between exhaust and brake lines fuel lines fu...