Zone Offroad Products F2302 Скачать руководство пользователя страница 2

F2302 Installation - pg. 2

PRE-INSTALLATION NOTES

1. 

Replacement ball joints can be purchased from a local Ford dealer. Part # 

MB3Z-3050-A

. Although this control arm reuses the factory ball joint, the ball 

joint position is indexed and relocated to correct for alignment and range of mo

-

tion for 1"-4" of lift. When used with 1" of lift, caster will be at the high end of 

the specification.

2. 

Will work with Sasquatch, Badlands, or Base model Broncos.

3. 

Does not fit Bronco Sport models.

4. 

Do NOT hit the aluminum knuckle with a hammer to separate the ball joint. Use 

appropriate ball joint separation tool (OTC 204-592).

5. 

A ball joint press is needed to press out the ball joint in the factory arm and press 

it into the Zone Offroad UCA. ATD 8696 ball joint press is recommended and 

can be rented from most auto parts stores.

6. 

Will not work with models with a height sensor attached to the UCA.

7. 

Fox Coilovers (883-06-195 & 883-06-192) will work with these UCAs

8. 

Stock height Bilstein Sasquatch or Badlands and black body struts without a 

spacer will work with these Zone UCAs. 

9. 

Zone UCAs will work with certain spacer leveling kits, such as ZONF1102, 

ZONF1220, ZONF1301, ZONF1302, ZONF1430, and ZONF1431.

INSTALLATION INSTRUCTIONS

1. 

Park the vehicle on a clean, flat surface and block the rear wheels for safety.

2. 

Raise the front of the vehicle and support with jack stands at the frame rails.

3. 

Remove the front wheels.

4. 

Complete this portion of the installation on one side at a time

5. 

Starting on the passenger side, remove the upper arm shield bolt. Remove the 

shield from vehicle and save for later installation 

Figure 1

.

F2302 Kit Contents

Qty 

Part

DRV Arm Assembly

Rubber Bushing

Zone UCA Badge

PASS Arm Assembly

Rubber Bushing

Zone UCA Badge

Ball Joint Caps

O-Rings 

Grease Packet

Ball Joint Press Tool - Washer

Ball Joint Press Tool - Tube

Содержание F2302

Страница 1: ...for a quick response 888 998 ZONE Call to speak directly with Zone tech support Pre Installation Notes 1 Special literature required OE Service Manual for model year of vehicle Refer to manual for pr...

Страница 2: ...ork with models with a height sensor attached to the UCA 7 Fox Coilovers 883 06 195 883 06 192 will work with these UCAs 8 Stock height Bilstein Sasquatch or Badlands and black body struts without a s...

Страница 3: ...UCA 7 Remove the upper ball joint nut Figure 2 8 Using an appropriate separator dislodge the upper ball joint from the steering knuckle Figure 3 Figure 3 Step 7 Note Use the hex holding feature to pr...

Страница 4: ...rm and into the Zone Offroad arm Figure 5A Step 9 Note When removing the upper control arm bolt on the driver side the steering linkage most likely will need to be disconnected Make sure when removing...

Страница 5: ...ll joint Figure 6 Save for later instal lation Figure 6 12 Using a flat head screw driver carefully remove the OE ball joint boot Figure 7 BE VERY CAREFUL NOT TO PUNCTURE THE BOOT Figure 7A Step 11 No...

Страница 6: ...m Figure 8 Figure 8A Provided Tube Provided Tube Provided Washer Provided Washer Figure 8B Step 13 Note The press tube has a notch cut into it to better fit the profile of the fac tory control arm Be...

Страница 7: ...nt press Figure 9 Figure 9A Step 14 Note The flat side on the ball joint hous ing must line up with the flat side on the Zone Offroad control arm This will ensure the ball joint is installed in the pr...

Страница 8: ...on pg 8 Figure 9B A A B B Figure 9C A A B B Meduim Tube Meduim Tube Figure 9D Step 14 Note Use the medium sized tube provid ed with the ball joint press to press the ball joint into the Zone Offroad u...

Страница 9: ...16 Ensure there is no dirt debris in the ball joint socket Grease the ball joint and ball joint boot Figure 11 17 Install the factory ball joint boot back onto the ball joint using the boot installa...

Страница 10: ...F2302 Installation pg 10 Figure 12A Figure 12B Figure 12C 18 Install new Zone Offroad upper control arm Replace with factory hardware Do not tighten the bushing hardware at this time Figure 13...

Страница 11: ...hardware Torque the upper ball joint nut to 46 ft lbs Figure 14 Figure 14 20 Use the included grease packet to lube the o ring Install o ring onto the cap and install cap into the arm Figure 15 Figur...

Страница 12: ...1 Check all hardware after 500 miles 32 Adjust headlights as necessary Post Installation Warnings 1 Check all fasteners for proper torque Check to ensure for adequate clearance between all rotating mo...

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