GENERAL GUIDLINES
5
Layout
1)
Mount all equipment in the interior of the vehicle. GPS
antenna and RFID tags are the only Zonar components
that may be exposed to the outdoor elements.
2)
Do not install Zonar equipment below windows and
doors which open to the vehicles exterior to prevent
water damage.
3)
Lay all components out prior to installation to check for
proper cable length and interference issues.
4)
Avoid mounting equipment in difficult to access areas.
5)
Avoid mounting equipment in dirty, dusty, or damp
areas. (e.g. near floors and entrance ways)
Electrical
1)
Consult the vehicles manufacturer for specific
installation guidelines. (Highly recommended
for Multiplex electrical systems)
2)
All power leads (Red and White leads, GPS- Power
Cable) must be connected to the vehicles protected
circuitry (e.g. fuse panel, circuit breaker panel, protected
circuits). Never electrically connect Zonar equipment to
unprotected circuits. (e.g. directly to battery)
3)
It is also required that all power leads (Red and White
leads, GPS-Power Cable) be protected with a 3 to 5
amp fuse and inline fuse holder (included) for optimal
system protection.
4)
Electrical fuses should be installed as close to the source
of power as possible.
Drill Holes
1)
Capture all drill chips during drilling operations. Do not
allow chips to fall onto equipment, furnishings, etc.
2)
Deburr all drill holes on both sides of drilled surface.
Example deburr tool: See Fig. 5-1 or visit
http://www.grainger.com/Grainger/items/3VB51
3)
All drill holes must have a rubber grommet or similar
anti-chaffing system installed to protect cable assemblies.
(e.g. plastic conduit)
4)
Seal all penetration drill holes which may pass rain water.
Cable Management
1)
Strain relieve and support all cable installations.
2)
Avoid sharp bends and tight radius installations of
cables.
3)
Avoid moving components. (e.g. doors, steering, shafts,
handles, fans, etc.)
4)
Provide an adequate "Service Loops" i.e “cable slack”
to allow for servicing of equipment.
5)
Avoid routing cables thru doors, windows, and other
pinch points.
6)
Avoid routing cables in high personnel traffic areas.
7)
Avoid routing antenna cables near radio and PA
equipment.
General Housekeeping
1)
Capture all drill chips during drilling operations. Do not
allow drill chips to fall onto electrical equipment,
furnishings, heating ducts, etc. Magnets, sticky tape,
vacuums, physical barrier, etc. may all be used to
accomplish this task.
2)
Remove excess sealant. Sealant should be
debris/contaminant free (e.g. drill chips), consistent,
and uniform in appearance. Clip excess wire tie
protrusions.
Fig. 5-1 Typical Deburr Tool
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