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© Copyright 2014 Zoeller Co. All rights reserved.

INSTALLATION

  5.  Connect the leads from the control charger to the battery terminals.  Red 

pos. (+) lead to positive terminal and black neg. (-) lead to negative battery 

terminal.  Upon proper connection, test alarm will sound.  Press alarm 

reset to silence.  This indicates proper charger to battery connection.  

CAUTION

 Correct battery hook up is essential for operation of the 

system.  Use nuts supplied with battery and eyelet connectors on battery 

wire leads.  The positive terminal is the larger stud, 3/8" diameter.  The 

smaller stud, 5/16" diameter is the negative terminal.  Apply grease to the 

terminals to help prevent corrosion.

  6.  Connect the black lead from the pump to the negative (-) battery terminal.  

Connect the white or red lead from the pump to the white lead from the 

switch.  This connection is made at the fuse installed on the switch wire 

(see figure 3).  Connect the black lead from the switch to the positive (+) 

battery terminal.

  7.  Connect the green sensor wire to the sensor connector (figure 3).  

  8.  Close battery box and secure cover.  Carpeted or wood barrier between 

the battery case and the floor is recommended.

  9.  Plug the control power cord into the 115V wall outlet.  The primary sump 

pump and the control box should be on separate circuits.

 10.  Reconnect power to primary sump pump.

  1.  The preferred method of installation for backup pumps is shown in figure 1.  

The installation kit includes one check valve for installing with the backup 

pump discharging into the primary pump outlet pipe.  An additional check 

valve is incorporated in the discharge of the backup pump.

  2.  Select location for battery and control charger.  Control charger must be 

within 6' of a 115V wall outlet and within 6' of pump and basin.  Connect to 

a separate circuit, different than the primary pump.

  3.  Make certain the float switch clamp is tight on the pipe to avoid slippage.  

Use electrical tape below the clamp to help prevent the clamp from moving.  

Ensure that the “off” level of the float is 1" min. above the discharge tee of 

the DC backup pump (see figure 1).  Position pumps in the sump and move 

float up and down, making sure of free movement without interference from 

any obstructions inside the sump or lid.  Very shallow sumps may require 

some adjustment to avoid overfilling or backing up of water into the sump 

inlet.  The float switch can be moved on the discharge pipe or the rubber 

stops can be adjusted as necessary.  Cut extra float rod length below lower 

float stop to prevent debris from interfering with float operation (see figure 2).

  4.  Install  DC  control  charger  (see  figure  3)  by  using  the  wall  bracket  and 

anchors provided.  If more convenient, the control charger may be set on 

a nearby shelf or ledge.  The control charger should be located 3 or 4 ft. 

above the sump.  To reduce noise from vibration, it is recommended that 

the charger be anchored with the wall bracket provided.

INITIAL START-UP AND OPERATION

  1.  Test the installation for leaks by running water into the sump allowing for 

normal operation of the primary pump.

  2.  Check the control charger.  The “red” power on light will be lit when the unit 

is plugged into the 115V wall outlet. The “yellow/green” light will indicate 

the condition of the battery.

  3.  Disconnect primary pump before touching any component in the sump pit.

  4.  Lift float switch.  The DC backup pump will run and the alarm will sound

.  

Lower float switch immediately after pump has started running.  Pump is 

running dry during initial check out for several seconds.  

CAUTION

 

Continuous dry running may cause overheating and damage the pump 

seals.  Upon release of the float switch, the pump will shut off. Press the 

reset button to turn the alarm off.

  5.  Complete the final testing of your installation by disconnecting the power 

to the primary pump and the control charger by removing the plugs from 

the 115V wall outlets.  Run water into the sump until the DC backup pump 

is activated by the float switch.  Check all connections for leaks.

  6.  Push alarm reset switch when pump is running.  This will silence the alarm.  

The pump will continue to run.

  7.  Reconnect the control charger and your primary pump to the AC wall outlets.  

The primary pump should come on and lower the water level in the sump 

back to the normal operating level and shut off.  Both primary and backup 

systems are now ready for use.

  8.  The battery charged and charging LED’s will alternate during normal 

charging operation.

MAINTENANCE

1.  Inspect and test the system for proper operations at least every 3 months.

 

(a) Red power on indicator light should be “on” indicating AC 

power is on.

 

(b)  Unplug primary pump and the control charger from power supply.

 

(c)  Fill sump with water to the “on” level for the DC pump. Allow 

pump to run a few minutes.

 

(d)  The alarm will sound approximately 5 seconds after the pump 

starts to run.

 

(e)  Push alarm reset switch.  The alarm will go “off”.

 

(f)  Pump will shut off after water level is lowered and the float drops 

to the off position.

2.  Plug the control charger and the primary pump into the wall outlet.

 

(a)   The primary pump will come on and lower the water to the

 

   normal operating level and shut off.

 

(b)   The “yellow” charging light should be on.  The charger is replacing 

the energy consumed during the test.  The “green” light will come 

on after the charger has replaced the energy consumed during 

the test.

3.  Add distilled water to battery when necessary per battery manufacturer's 

instructions.  

CAUTION

 Battery acid is dangerous.  Take proper 

safety precautions.  Do not splash the acid.  

Содержание ProPak 507 Series

Страница 1: ...upply cord and strain relief or connect conduit directly to the pump 8 Installation and servicing of electrical circuits and hardware should be performed by a qualified licensed electrician 9 Pump installation and servicing should be performed by a qualified person 10 Risk of electric shock These pumps have not been investigated for use in swimming pool and marine areas 11 According to the state o...

Страница 2: ...ay not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state In those instances where damages are incurred as a result of an alleged pump failure the Homeowner must retain possession of the pump for investigation purposes The DC emergency pump is designed as a backup to your primary sump pump during unexpected power outages or ...

Страница 3: ...el or dirt 4 DO be sure that the sump is large enough to allow proper clearance for the level control switch es to operate properly 5 DO Always Disconnect Pump From Power Source Before Handling DO always connect to a separately protected and properly grounded circuit DO NOT ever cut splice or damage power cord Only splice in a watertight junction box DO NOT carry or lift pump by its power cord DO ...

Страница 4: ...lation Manual and Replacement Parts List SK2752 TYPICAL INSTALLATION EXPLODED VIEW OF PUMP SYSTEM FIGURE 1 BATTERY BOX IMPORTANT OFF LEVEL OF FLOAT ASSEMBLY MUST BE 1 MIN ABOVE CENTER OF TEE SEE INSTALLATION NOTE 3 VERIFY WEEP HOLE IS VISIBLE SEE PUMP INSTALLATION INSTRUCTIONS CHECK VALVE WEEP HOLE PROVIDED PUMP DISCHARGE 1 MIN DETAIL A SCALE 4X SEE DETAIL A FIGURE 2 ...

Страница 5: ...and anchors provided If more convenient the control charger may be set on a nearby shelf or ledge The control charger should be located 3 or 4 ft above the sump To reduce noise from vibration it is recommended that the charger be anchored with the wall bracket provided INITIAL START UP AND OPERATION 1 Test the installation for leaks by running water into the sump allowing for normal operation of t...

Страница 6: ... 1 2 PVC pipe tee 1 005645 005645 9 1 1 2 X 2 1 8 long pipe 1 150197 150197 10 1 1 2 X 8 3 4 long pipe 1 010619 010619 11 Fuse 15 Amp 1 012352 012352 CHECKLIST EXPLODED VIEW DC PUMP All installations must comply with all applicable electrical and plumbing codes including but not limited to National Electrical Code local regional and or state plumbing codes etc Not intended for use in hazardous loc...

Страница 7: ...preventing impeller from rotating 6 Pump runs but pumps water intermittently a Pump is air locking Check flow of water incoming to sump If water is entering the sump at a high velocity creating a turbulent condition a mixture of air and water may cause a complete or partial air lock and reduce or stop the flow of water in the discharge pipe b Baffle the incoming stream of water to reduce turbulenc...

Страница 8: ...ION R R GROUNDED POWER CORD LCD AC POWER SCROLL CHARGED HIGH WATER CHARGING ALARM RESET LOW BATTERY ALARM OFF ALARM CONTACTS GREEN LEAD TO FLOAT SWITCH NEGATIVE LEAD POSITIVE LEAD FIGURE 4 SK2503 FIGURE 5 SK2958 LCD DISPLAY AND KEYPAD FUNCTIONS There are two buttons on the front of the charger The scroll button is used to cycle through the information on the LCD screen The alarm reset button Can b...

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