Zoeller EX6220 Скачать руководство пользователя страница 5

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®

 Co. All rights reserved.

“X62 HD SERIES” FOUR CONDUCTOR AWG. POWER CORD SIZE

MODEL

BHP

230/1PH

200/3PH

230/3PH

460/3PH

575/3PH

X6220

5

8 AWG.

12 AWG.

12 AWG.

12 AWG.

12 AWG.

X6221

7-1/2

8 AWG.

8 AWG.

8 AWG.

12 AWG.

12 AWG.

X6222

10

N/A

8 AWG.

8 AWG.

12 AWG.

12 AWG.

X6223

15

N/A

4 AWG.

4 AWG.

8 AWG.

12 AWG.

X6224

20

N/A

4 AWG.

4 AWG.

8 AWG.

8 AWG.

APPROXIMATE CORD DIAMETER PER GAUGE

12/4 AWG.

0.64"

8/4 AWG.

0.93"

4/4 AWG.

1.35"

 NOTE: SENSOR CORD 18/5 AWG. APPROXIMATELY 0.44" DIAMETER.

Pump Wiring Instructions

POWER AND SENSOR CORD, LEAD IDENTIFICATION

ZEPA0039E

 Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician.

  

“Risk of electrical shock”  

Do not remove power supply cord and strain relief or connect conduit directly to the pump.

CAUTION

 Power cords, sensor cords, and float cords all must be sealed to prevent gases from the basin entering the control panel.

INSTRUCTIONS FOR CHECKING ROTATION OF THREE PHASE UNITS

It is very important that these units be connected for proper rotation.  Since no rotating parts are visible without removing the pump from the pit, the rotation on 3 phase units 
should be checked before installation into the pit as follows:

After the proper electrical connections are made, momentarily energize the pump observing the direction of kick back due to starting torque. The rotation is cor-

rect if the kick back is in the opposite direction of the rotation arrow. If the rotation is not correct, disconnect power and switch any two power leads. Turn power 
back on and retest for proper rotation.

SENSOR CABLE

  The sensor cable is the smaller cable, which contains 5 wires. The red and orange wires connect to the thermal cut-out circuit and the black and white wires 

connect to the seal leak probes. The green wire is a ground connection. All 5 wires must terminate in the control panel.

The following should be noted:

(1)  The thermal sensors are normally closed and mounted adjacent to the motor windings. If internal temperatures exceed a maximum limit, the pump will deac-

tivate when the red and orange wires are connected in series to the control coil of the motor starter circuit. The pump is able to restart once the motor cools 

down. Continued deactivation of this circuit requires the attention from maintenance personnel.

(2)  The black and white seal leak wires are connected to a 330K ohm circuit in the seal cavity, where 2 seal leak probes are housed. An indicator light will activate 

whenever water is present in the cavity. Whenever the seal leak light is activated, indicating that the lower seal has failed, the pump should be removed and 

serviced in order to avoid damage to the motor.

(3)  The green wire shall be connected to a ground lug in the panel. 

CONTROL PANELS

These pumps require a control panel. The control panel rarely requires an explosion proof rating since it is usually located outside the hazardous area. A motor 

starter circuit, control circuit, and alarm circuit within the panel are standard features. Outdoor enclosure ratings and alternating relays are often required. Variable 

level float switches are the most common level sensing device.

The following should be noted:

(1)  Float switch connections must be intrinsically safe.  

(2)  Single phase units have externally mounted capacitors and starting relays. Your control panel should have provisions for mounting these starting components.  

(3)  The seal failure sensor and thermal sensor protection shall be incorporated into the panel.  

(4)  All pumps require overload protection in panel. Use with approved motor control that matches motor input in full load amperes with overload element(s) 

selected or adjusted in accordance with control instructions.

(5)  Hazardous Location pumps require panels that offer intrinsically safe relays and all other NEC requirements must be followed (See Article 500,501, 502 & 503 

plus any others that apply.)

SEAL FAILURE

BLACK & WHITE 

LEAD  

GROUND

POWER 

CORD 

LEAD

SENSOR CORD 

GREEN GROUND 

BLACK

GREEN  

RED 

WHITE

SENSOR

LEADS

TEMPERATURE

RED & ORANGE

SENSOR

LEADS

Содержание EX6220

Страница 1: ...w the steps and procedures listed on ZM1074 for a proper start up and warranty protection Many items contained within when followed correctly will not only ensure a long and problem free life for the pump but also save time and money during installation Should further assistance be necessary please call our Technical Service Department at 1 800 928 PUMP 7867 Safety Instructions CAUTION TO AVOID SE...

Страница 2: ...ctured at Zoeller Engineered Product s option provided however that by so doing we shall not be obligated to replace an entire assembly the entire mechanism or the complete unit Major components and controls not manufacturedbythecompanyarecoveredbytheoriginalmanufacturerwarranty in lieu of this warranty This warranty shall not apply to any product or part of a product including pumps controls lift...

Страница 3: ...oper grounding to help protect you against the possibility of electrical shock 3 Makecertainthatthecontrolboxis within thereach ofthepump s power supply cord DO NOT USE AN EXTENSION CORD Extension cords that are too long or too light do not deliver sufficient voltage to the pump motor But more important they could present a safety hazard if the insulation were to become damaged or the connection e...

Страница 4: ... valve is installed drill a 3 16 diameter hole in the discharge pipe below the check valve even with the top of the pump NOTE The hole must be below the basin cover and cleaned periodically Water stream will be visible from this hole during pump run periods Also a vent hole is drilled in the pump housing Be sure that this hole is cleared during any servicing 7 Vent gases and odors to the atmospher...

Страница 5: ... sensors are normally closed and mounted adjacent to the motor windings If internal temperatures exceed a maximum limit the pump will deac tivate when the red and orange wires are connected in series to the control coil of the motor starter circuit The pump is able to restart once the motor cools down Continued deactivation of this circuit requires the attention from maintenance personnel 2 The bl...

Страница 6: ...ecified at time of initial pump order and are not available for field installation Sensor wire colors are as shown TYPICAL 3 PHASE WIRING DIAGRAM RefertoSensorandControlPanelsectionsonpage5 ZEPA0036 ZEPA0038E Single Phase Installation All single phase models require start capacitor run capacitor and relay in the circuit to start and operate properly These components can be purchased separately or ...

Страница 7: ...t function Valves Dischargevalvesshouldbeplacedinthefullyopenposition Systems shouldnotbeoperatedforextendedperiodsoftimewiththedischarge valves partially closed due to damaging the valve SHUTDOWN PROCEDURES If a system is shutdown for more than six months the following is recommended Pumps If pit is to remain dry then the pump can remain in the pit With the pumpinthepit itshouldbeoperatedforfivem...

Страница 8: ...rect Voltage Unbalanced power source Incorrect motor rotation Negative or low head Excessive water temperature Impeller or seal mechanically bound Defective capacitor or relay Motor shorted Lost one line in a Three Phase unit C Pumps starts and stops too often Check valve stuck open Level controls out of adjustment Temperature sensor tripping Thermal overload switch out of adjustment or defective ...

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