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www.znshinesolar.com  

                             

 

Document No.

QES/ZX-RD-III032A

- 12 

mounted without continuous rails below them, the maximum allowable loading will be reduced and needs to be 
subjected to review by ZNSHINE SOLAR. 

Please ensure that the modules with the same color cells to be installed together. 

A clearance of at least 115mm (recommended) is provided between modules and the surface of the wall or 

roof. 

The minimum clearance between two adjacent modules must not be less than 10mm. 

The module frame drain holes cannot be blocked in any situation during installation or use. 

To  maximize  mounting  longevity,  ZNSHINE  SOLAR  strongly  recommends  the  use  of  corrosion  proof 

(stainless steel) attachment hardware. 

Secure the module in each mounting location with an M8 bolt and a flat washer, spring washer and nut and 

tighten to a torque of 16~20 N.m(140-180lbf.in.). The tightening step is as follows : 

a. Use torque wrench to tighten nut to target torque: 16~20N.m; 

b. Nut loosen 90~180 degrees; 

c. Finally tighten the nut to the target torque and reduce the torque attenuation. 

All  parts  in  contact  with  the  modules  should  use  flat  stainless  steel  washers  of  minimum  1.8mm  thickness 

with an outer diameter of 20-24mm.(Except for Single-axis tracking system) 

Flat stainless steel gaskets with a minimum thickness of 1.5mm and an external diameter of 16-20mm shall 

be used in all parts of the components connected to the Single-axis tracking system. 

The  installation  method  listed  below  are  for  your  reference  only,  the  PV  system  installer  or  the  trained 

professionals  should  take  the  responsibility  of  the  PV  system  design,  mechanical  load  calculation,  install, 
maintenance and safety, ZNSHINE SOLAR will not supply the related material for system installation. 

Tools: screwdriver, wrench, stainless steel screw/bolt, clamp, nut and spring washer, plain washer. 

A. Mounting with Bolts 4-

φ

9*14mm mounting holes, (Applicable to framed Double-glass and framed 

Bifacial double-glass) 

Modules can be attached using the mounting holes 4-φ9*14mm on the back of the module frame, by fixing 

the module to the support rails with bolts. The mounting details are shown in the following figures. 

The  frame  of  each  module  has  8-φ9*14mm  mounting  holes,  ideally  placed  to  optimize  the  load  handling 

capability, to secure the modules to the supporting structure. The middle four mounting holes are used for normal 
installation, as shown in Figure 5-3. It is recommended that you put the PV module vertically when you use the 
bolt to fix it, so that the module will not slide easily and use more safely. 

 

 

Fig.5-3 Double-glass module with frame 

1.aluminum frame

                

2.M8 hex bolt M8 

3.flat stainless washer

            

4.spring stainless washer 

5.hex stainless nut 

 

 

Содержание ZXM6-HD 120-330/M

Страница 1: ...S INSTALLATION MANUAL Double glass Bifacial double glass Modules ZNSHINE PV TECH CO LTD No 1 South Zhenxing Road Zhixi Town Industry Concentration Zone Jintan Zone Changzhou Jiangsu Province China Tel...

Страница 2: ...ZX RD III032A DOCUMENT COUNTERSIGN DEPARTMENT Product Technology Department Quality Department Marketing Center COUNTERSIGNER DOCUMENT NO QES ZX RD 032A COMPILER EDITION A REVIEWER EFFECTIVE DATE 2020...

Страница 3: ...STORAGE 7 4 UNPACKING SAFETY 7 5 INSTALLATION 8 5 1 INSTALLATION SAFETY 8 5 2 ENVIRONMENT CONDITIONS AND SITE SELECTION 9 5 3 TILT ANGLE OF INSTALLATION 10 5 4 INSTALLATION REQUIREMENTS FOR BIFACIAL...

Страница 4: ...ions and suggestions Do not constitute a warranty expresses or implied 1 2 LIMITATION OF LIABILITY ZNSHINE SOLAR is not responsible for any form of damage including but not limited to module operation...

Страница 5: ...on the module directly 2 Do not damage or scratch the front or backside surfaces of the module 3 Do not drag Scratch bend the output cable with force or with too tight connection The insulation of out...

Страница 6: ...by two or more persons at the same time 5 Handling the modules requires two or more people with nonslip gloves and both hands 6 Do not lift modules by their wires or junction box 7 Do not handle the m...

Страница 7: ...e 3 1 3 Modules in carton are fragile which must be handled with care 3 1 4 The packaging must be transported upright 3 1 5 Do not step on the package and module 3 1 6 Modules shall be stacked as requ...

Страница 8: ...ropes are strong and firm Two people shall support at the two sides of the righting carton gently to place it on the relatively flat position of the project site 3 2 2 Use a forklift to remove the mo...

Страница 9: ...ea or air During transportation make sure that the package is fixed securely to the shipping platform without movement Do not Stack more than two layers on truck 3 3 3 Only one layer stacking is only...

Страница 10: ...npacking outdoors it is prohibited to operate in rainy conditions Because the carton will become soft and damaged after it gets wet in the rain The stacked PV modules hereinafter referred to as module...

Страница 11: ...he connector if the system circuit is connected to a load 11 Do not stand on the module glass There is a risk of injury or electric shock if glass is broken 12 Do not work alone always work as a team...

Страница 12: ...lowest position on the horizon in winter The shadow will cause the loss of the output power of the solar photovoltaic system Although the bypass diode installed in the PV module can reduce this loss t...

Страница 13: ...rantee enough power output during the winter it will make the whole solar PV system in the rest of the year can have enough power output also PV modules are recommended to be installed at an optimized...

Страница 14: ...gain it is recommended to install the module at a height from 0 5m to 2m See Fig 5 2 Fig 5 2 Distance from the earth In the system design besides the ground type and the module installation height to...

Страница 15: ...ss steel gaskets with a minimum thickness of 1 5mm and an external diameter of 16 20mm shall be used in all parts of the components connected to the Single axis tracking system The installation method...

Страница 16: ...consulted by ZNSHINE SOLAR B Mounting with Single axis Tracking System with 4 7 10mm mounting holes Modules can be attached through the mounting holes 4 7 10mm on the back of the module frame by fixin...

Страница 17: ...e Mechanical Load Pressure Safety factor Mounting Direction 60 66 72 120 132 144 pcs double glass 60 66 72 120 132 144 pcs bifacial double glass 1600Pa 1600Pa 1 5 NOTE The above described distance is...

Страница 18: ...in the table below Figure 5 5 Mounting holes schematic of the single module for the 2V installation method Module Mechanical Load Pressure Safety factor Mounting Direction 60 66 72 120 132 144 pcs dou...

Страница 19: ...each module two clamps should be attached on each long sides of the module for portrait orientation Depending on local wind and snow loads additional clamps may be required to ensure that modules can...

Страница 20: ...o make sure the Mechanical load 4 The load is an empirical value of a standard module based on a standard installation mode and the specific information shall be consulted by ZNSHINE SOLAR 60 66 72 12...

Страница 21: ...mounting method use at least four clamps on each module the 4 clamps should be attached two each on the long sides of the module Depending on local wind and snow loads additional clamps may be require...

Страница 22: ...gth 72 144 pcs frameless bifacial double glass 1600Pa 1600Pa 1 5 150mm A 1 4L 50mm L Module length NOTE The above described distances are from the module edge to the middle of the clamp Need two or mo...

Страница 23: ...V modules Insert the PV module into the clamp and make sure the module edge touch to the EPDM closely and then tighten the nut with uniform torque values using a q qualified torque wrench Ensure the m...

Страница 24: ...J Box are as follows The extension cable is required Fig 1 Split J Box at module side position for vertical direction Fig 2 Split J Box at module middle position for vertical direction Fig 3 Split J B...

Страница 25: ...he following formula Table 5 4 maximum series connection number calculation Formula Maximum system voltage V N Voc 1 Tmin 25 V Maximum system voltage N The number of maximum solar PV modules in series...

Страница 26: ...e calculated by the following formula Minimum current carrying capacity of the cable 1 25 Isc Np Isc short circuit current of PV module unit A Np the number of modules in parallel or module strings If...

Страница 27: ...and meet the requirements of the national electrical code It is recommended to use the copper wire 4 14mm2 or AWG 6 12 as the grounding wire The signal can be found at the grounding hole position The...

Страница 28: ...igh voltages this is dangerous Please pay attention to safety when maintenance and it must be done by professionals Wear cut resistant gloves and other personal protective equipment required for the p...

Страница 29: ...se a soft cloth together with a mild detergent and clean water Take care to avoid severe thermal shocks which might damage the module by cleaning modules with water which has a similar temperature to...

Страница 30: ...urface or not 5 Check whether the module support structure is leaning or bent or not 6 Check whether the connectors of the module are detached or not 7 After cleaning fill out the PV module cleaning r...

Страница 31: ...FICATION FOR SOLAR MODULE BARCODE Example PMC placed the order for the second time in one day the 3rd workshop produced a batch of 5BB mono with coating PV modules And the 3rd workshop started product...

Страница 32: ...ZXM6 LD60 330 M 330 33 6 9 83 40 8 10 35 1678 1002 30 22 Si Mono 158 75 158 75 20 1500 Class A ZXM6 LD72 380 M 380 39 8 9 55 48 5 10 07 2000 1002 30 26 Si Mono 158 75 158 75 20 1500 Class A ZXM6 LD72...

Страница 33: ...91 49 4 13 65 2256 1133 35 33 5 Si Mono 182 91 25 1500 Class A ZXM7 SPLDD144 535 M 535 41 3 12 96 49 6 13 71 2256 1133 35 33 5 Si Mono 182 91 25 1500 Class A ZXM7 SPLDD144 540 M 540 41 5 13 02 49 8 13...

Страница 34: ...www znshinesolar com Document No QES ZX RD III032A 31 9 Modify record Revision Date Version No Revisioner Remarks modifications chapters etc New 2020 10 13 A Full text of Installation Manual...

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