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XPLC300 Motion Controller Hardware Manual V1.5

3.4.

EtherCAT Bus Interface

XPLC300 motion controller has a 100M EtherCAT communication interface, and it

supports EtherCAT protocol. In addition, EtherCAT driver or EtherCAT expansion module

can be connected. The pin definition is as follows:

→

Specification

Item

Specification

Communication protocol

EtherCAT protocol

Valid service

CoE(PDO, SDO), FoE

Synchronization method

IO adopts input and output synchronization / DC-

distributed clock

Physical level

100BASE-TX

Duplex mode

Full duplex

Topology

linear topology

Transfer media

Cable

Transfer distance

It is less than 100M between 2 nodes

Process data

Maximum 1486 bytes of one single frame

Synchronization shaking

of two slave stations

<1us

Refresh

1000 digital input and output about is 30us, 16 servo

axes is about 100us

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Содержание XPLC300

Страница 1: ......

Страница 2: ...e ZMC controller software and the introduction and routine of each command please refer to the ZBASIC software manual Information contained in this manual is only for reference Due to improvements in...

Страница 3: ...ded into Danger and Caution Failure to operate as required may result in moderate injury minor injury or equipment damage Please keep this guide in a safe place for reading when needed and be sure to...

Страница 4: ...t the insulation distance between cables will not be reduced after the cables are installed on the terminal block Notice Avoid metal shavings and wire ends falling into the hardware circuit board duri...

Страница 5: ...1 1 Power Specification 11 3 1 2 RS485 RS232 Communication Specification Wiring 12 3 1 3 Basic Usage Method 14 3 1 4 Digital Input Specification Wiring 15 3 1 5 Basic Usage Method 17 3 2 U Disk 17 3...

Страница 6: ...otion Controller Hardware Manual V1 5 5 1 ZDevelop Software Usage 26 5 2 PC Upper Computer Program Application 31 Chapter VI Run and Maintain 34 6 1 Regular Inspection and Maintenance 34 6 2 Common Pr...

Страница 7: ...trollers can be applied in electronic semiconductor equipment testing equipment assembly equipment locking equipment soldering machine dispensing equipment non standard equipment printing and packagin...

Страница 8: ...ile and multi task programming in ZBasic and PC program and controller inner program can work at the same time A variety of program encryption methods to protect the intellectual property rights of cu...

Страница 9: ...x the controller in the DIN guide rail Installation attention Non professionals are strictly prohibited to operate Specifically professionals who had been trained related electrical equipment or who m...

Страница 10: ...onsidering the convenient operation and maintenance of the controller please do not install the controller in the following places a places where the surrounding ambient temperature exceeds the range...

Страница 11: ...outputs AD DA No Max Extended AD DA 128 ADs and 64 DAs Pulse Bit 32 Encoder Bit 32 Speed and Acceleration Bit 32 Motion Buffer of Each Axis 128 Array Space 320000 VR 1024 Program Space 6144KByte Flash...

Страница 12: ...tion Here shows XPLC312E others are the same rule Model description 2 3 Order Information Model Axes Encoder Total axes IN OUT AD DA Description XPLC304E 4 16 1 0 Point to point linear interpolation e...

Страница 13: ...normally ALM 1 Error state red it lights when runs incorrectly RS232 RS232 serial port port0 1 Use MODBUS_RTU protocol RS485 RS485 serial port port1 1 Use MODBUS_RTU protocol EtherCAT EtherCAT bus in...

Страница 14: ...pment E 24V Main power supply 1 24V DC power it supplies the power for controller 2 5 Work Environment Item Parameters Work Temperature 20 60 Work relative Humidity 10 95 non condensing Storage Temper...

Страница 15: ...ough corresponding interfaces of this terminal Terminal Definition Terminal Name Type Function 232RX Serial port RS232 signal receive signal 232TX RS232 signal send signal GND Public end Public ends o...

Страница 16: ...TU protocol and custom communication mainly including 232RX 232TX and public end Specification Item RS485 RS232 Maximum Communication Rate bps 115200 115200 Terminal Resistor No No Topological Structu...

Страница 17: ...be used When the use environment is ideal and there are no many nodes the branch structure also can be used The wiring of RS232 is above and cross wiring is needed when receiving and accepting signal...

Страница 18: ...ded cable is grounded 3 1 3 Basic Usage Method 1 Please follow the above wiring instructions to wiring correctly 2 After powered on please use any one interface among the three interfaces ETHERNET RS2...

Страница 19: ...of the slave station expansion module according to the manual of the slave station 7 After all the settings are completed restart the power supply of all stations to establish communication 3 1 4 Digi...

Страница 20: ...optocoupler a key switch or a sensor etc all can be connected as long as the requirements on output of electric level can be achieved For the public end please connect the EGND port on the power suppl...

Страница 21: ...onnect to ZDevelop 3 State values of relative input ports can be read directly through IN command also it can be read through ZDevelop View In Please refer to ZBasic for details 3 2 U Disk XPLC300 ser...

Страница 22: ...and custom communication the default IP address is 192 168 0 11 The pin definition is as follows The Ethernet port of the controller can be connected to a computer HMI etc through an Ethernet cable an...

Страница 23: ...pecification Communication protocol EtherCAT protocol Valid service CoE PDO SDO FoE Synchronization method IO adopts input and output synchronization DC distributed clock Physical level 100BASE TX Dup...

Страница 24: ...ed pair Line pairs 4 Isolation cross skeleton Connector Crystal head with iron shell Cable material PVC Cable length Less than 100m Use RJ45 network cable connection method When installing hold the cr...

Страница 25: ...able connection steps Press the spring of the terminal to insert the cable with the tubular pre insulated terminal into the port Loosen the spring of the terminal pull the cable lightly to check wheth...

Страница 26: ...l expansion rear end interface of the XPLC300 series controller or expansion sub module Press the gap clips of all modules together Note for ZMIO310 series submodules please refer to ZMIO310 series ex...

Страница 27: ...ndard range 0 10V by default If you need other ranges please contact the manufacturer to replace them in advance 4 2 Function Configuration Configuration includes local offset configuration and built...

Страница 28: ...th XPLC300 controller Functional Description It is used to offset local IO address of ZMIO300 expansion that comes with XPLC300 controllers Grammar ZMIO_OFFSET value Parameter List value IO starting a...

Страница 29: ...t by XPLC300 controller Grammar Grammar 1 var ZMIO_INFO sel Grammar 2 var ZMIO_INFO 17 node Parameter List sel Functional selection Function No Function Content 10 Max inputs 11 Max outputs 12 Max AIN...

Страница 30: ...controller program quickly develop applications diagnose system operating parameters in real time and watch the motion controller The running program is debugged in real time and supports Chinese and...

Страница 31: ...XPLC300 Motion Controller Hardware Manual V1 5 2 Click File New File select file type to build here select Basic click OK 3 Double click AutoRun enter task number 0...

Страница 32: ...t basic file will be saved under zpj project automatically Save all means all files under this project will be saved 5 Click controller connect if no controller select connect to simulator Then connec...

Страница 33: ...om download RAM download ROM if it is successful there is print indication at the same time program is downloaded into controller and runs automatically RAM it will not save when power off ROM it will...

Страница 34: ...rent 8 Click View Scope to open oscilloscope Note When opening an project choose to open the zpj file of the project If only the Bas file is opened the program cannot be downloaded to the controller W...

Страница 35: ...ndows linux Mac Android and wince and provides dll libraries in various environments such as vc c vb net and labview as shown in the figure below PC software programming refers to ZMotion PC Function...

Страница 36: ...n basic box click next or finish 4 Find C function library provided by manufacturer Routine is below 64 bit library 5 Copy all DLL related library files under the above path to the newly created proje...

Страница 37: ...ion lib Related header files zauxdll2 h zmotion h Item 2 Add static libraries and related header files in sequence in the pop up window 7 Declare the relevant header files and define the controller co...

Страница 38: ...cle of the motion controller can be appropriately adjusted according to the surrounding environment to make it work within the specified standard environment Check item Check content Inspection standa...

Страница 39: ...sening Whether the cable is damaged aged cracked The cable must not have any abnormal appearance 6 2 Common Problems Problems Suggestions Motor does not rotate 1 Check whether the ATYPE of the control...

Страница 40: ...IO board POWER led is ON RUN led is OFF 1 Check whether the power of the power supply is sufficient At this time it is best to supply power to the controller alone and restart the controller after ad...

Страница 41: ...can be checked and captured after connection through serial port 3 When net port led is off please check wiring 4 Check whether controller power led POWER and running indicator led RUN are ON normall...

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