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3.1 GENERAL MAINTENANCE INFORMATION

While the 

A.T.S.

1200 Tourniquet has been designed and

manufactured to high industry standards, it is recommended
that regular inspection and calibration be performed to
ensure continual safe and effective operation. This section
contains information to assist in the effort as well as serve as
a guide to expediting unscheduled maintenance. 

3.2 ACCESS TO PARTS

CAUTION:

Be sure that the unit is set to STANDBY and

the power plug is unplugged before disassembly. Many of
the parts on the control board are static sensitive. Take 
precaution when servicing the board.

To gain access to all internal parts, remove:
a)

Rear – 5 screws

b)

Rear – 2 large pole clamp screws

c)

Bottom – 4 foot pad screws

See Illustration 4 through 8 in the back of the manual. 

When opening, take care not to damage any of the wire 
harnesses or pneumatic tubing. The control board is attached
to the front housing therefore the harnesses and tubing will
need to be disconnected for full disassembly. Follow the
table below to reassemble. 

Table 3.1 Board Plug Designators

Component

Board Plug Location

AC Mains

P1

Overpressure Switch

P2

Speaker

P3

Pneumatic Pump

P5

Valve Harness

P6

Backup Battery

P7

Membrane Panel

P8

Factory Test Port

P9

Main Cuff Port Tube

U17

Second Cuff Port Tube

U21

To reduce the risk of damage, the tubing should be 
disconnected at the plastic tee fitting and not the transducer.

NOTE: Failure to plug the electrical or pneumatic 
components into the correct associated receptacle can
result in damage to the control board.

When reassembling the unit, be extremely careful not to
pinch any wiring or tubing. 

3.3 PERIODIC MAINTENANCE

Test and inspect as per this section at minimum every six
months.
1.

Cleaning

The exterior of the unit may be cleaned with a cloth that
has been dampened (not dripping) with a mild detergent.
The interior of the unit may be vacuumed or blown out
as required. The exterior of the cuff hose may be cleaned
using a mild detergent solution or alcohol. The interior
of the cuff hoses should not be cleaned. Tourniquet cuffs
should be cleaned in accordance with their cuff package
inset instructions.

2.

Inspection

The unit should be inspected at regular intervals. It is
recommended that a qualified technician perform a 
visual inspection at least once every six months.
Inspection points are:

a)

Obvious internal or external damage.

b)

Condition of the power cord.

c)

Condition of the power cord-retaining clip.

d)

Tightness of pneumatic fittings.

e)

Condition of internal tubing.

f)

Accumulation of dust or dirt within the unit.

g)

Mating integrity of internal connectors.

h)

Security of the EPROM and safety processor.
See Illustration 9 for location.

i)

Integrity of the pump.

j)

Security of circuit board.

k)

Security of the membrane panel.

3.

Functional and Calibration Checks

It is recommended that the functional and calibration
checks described in Section 2.4 are performed at least
once every three months.

3.4 CALIBRATION

Calibration should be performed every six months, or
after any unscheduled maintenance.

Calibration of the 

A.T.S.

1200 Tourniquet allows the 

output signal from the pressure transducer to be compared
against a calibrated pressure source. The difference between
the known pressure and the pressure measured by the 
transducers is recorded at each of four set points (0 mm Hg,
50 mm Hg, 250 mm Hg, and 475 mm Hg). These four 
calibration factors are used to correct the signal from the
pressure transducers during normal operation. The calibration
factors and a checksum are stored in non-volatile memory.

15

MAINTENANCE

SECTION 3.0

A.T.S. 1200 TOURNIQUET SYSTEM

 

Содержание A.T.S. 1200

Страница 1: ...Operator Service Manual A T S 1200 TOURNIQUET SYSTEM REF 60 1200 101 00...

Страница 2: ...Inc be liable for any special incidental or consequential damages whether based on breach of warranty or other legal theory whether or not such damages are foreseeable Some states do not allow limita...

Страница 3: ...ibration Check 8 2 5 Pressure and Time Defaults 9 2 6 Single Cuff Operation 10 2 7 Dual Cuff Operation 11 2 8 Bier Block Cuff Operation IVRA 11 2 9 Alarm Conditions 11 3 0 MAINTENANCE 3 1 General Main...

Страница 4: ...erview front 23 2 A T S 1200 Tourniquet Overview rear 24 3 Calibration Setup Overview 25 4 Disassembly front case opening 26 5 Disassembly front case removal 26 6 Disassembly disconnecting wiring 26 7...

Страница 5: ...pressure set point Can also be pressed to verify the set point TIME Button Used in conjunction with the ROTARY knob to adjust the time alarm set point Can also be pressed to verify the set point MAIN...

Страница 6: ...nt light emitting diodes LED Displays pressure setting sensed cuff pressure and hardware failure conditions other messages TIME Display Red 14 segment light emitting diodes LED Displays time alarm set...

Страница 7: ...ll cause bacteria exotoxins or malignant cells to spread to the general circulation or where it could dislodge thromboemboli that may have formed in the vessels The tourniquet cuff must be applied in...

Страница 8: ...body level Whenever IVRA Bier Block anesthesia is used it is recommended that the tourniquet remain inflated for at least 20 minutes from the time of injection WARNING Cuffs will not deflate in STANDB...

Страница 9: ...ely 2 seconds before the unit will allow a cuff to deflate 7 SECOND CUFF INFLATE button Inflation of the Second cuff is initiated by depressing the blue INFLATE button 8 SECOND CUFF DEFLATE button Def...

Страница 10: ...ys followed by the text ATS 1200 on the respective display b The unit emits tones when 0 0 0 0 and text is displayed c The unit will display SELF TEST for an instant The unit is self testing specific...

Страница 11: ...e the pressure to 250 mmHg The PRESSURE display should read 250 5 mmHg n Increase the pressure to 475 mmHg The PRESSURE display should read 475 5 mmHg o Remove the calibration hose from the unit The P...

Страница 12: ...ressure during the procedure 4 Prepare the patient in accordance with your established procedures and cuff manufacturer s instructions The precautions of Section 1 and the following are offered as a g...

Страница 13: ...re is a significant leak in the original cuff this feature could cause the inflation rate of the subsequent cuff to be longer and perhaps even cause the 30 second inflation alarm to sound The display...

Страница 14: ...ude that a hardware failure has occurred rendering the unit unusable The appropriate action is to set the unit to STANDBY by pressing the ON STANDBY button Since this removes power from the internal i...

Страница 15: ...the set value or greater at power up to determine if it needs resetting CUFF NOT DEFLATED normal CUFF Check for kinks in hose If alarm persists Pressure in deflated cuff is NOT disconnect hose from c...

Страница 16: ...ice the unit combination occurred WATCHDOG FAILURE WDT FAIL Cycle the ON STANDBY Button If problem Windowing watchdog system persists service the unit detected a malfunction SYSTEM FAILURE SYS FAIL Cy...

Страница 17: ...very six months 1 Cleaning The exterior of the unit may be cleaned with a cloth that has been dampened not dripping with a mild detergent The interior of the unit may be vacuumed or blown out as requi...

Страница 18: ...50 mm Hg to the unit s Main cuff port Once the pressure has stabilized press the PRESSURE button so the unit can calibrate the 250 mm Hg point The unit will beep to let the user know the set point was...

Страница 19: ...steps in Section 2 4 Step 5 Calibration Check before using this unit on a patient 3 5 LEAK TESTING The A T S 1200 Tourniquet is capable of keeping a cuff with a substantial leak inflated Naturally it...

Страница 20: ...ilure that may occur is when an audible alarm occurs that cannot be silenced by the ALARM SILENCE button The valve and pump will be disabled which seals off the cuff to prevent pressure loss The displ...

Страница 21: ...not properly plugged into P8 f Defective AC MAINS indicator g Defective AC MAINS indicator circuitry 4 No flashing orange BATTERY indicator light a Unit running on AC b Membrane Panel not properly plu...

Страница 22: ...ve battery charging circuitry 11 AMP FAIL alarm a Transducer s amplifier out of range b Battery fully depleted or defective c Extremely high pressure exerted on transducers 12 Unit cannot be set to ST...

Страница 23: ...ry use only TP19 0 VDC N A Digital ground TP20 N A N A Factory use only TP21 26 4 to 27 5 VDC 1 0 VDC Boost supply for battery charger TP22 5 VDC 0 5 VDC Supply voltage for battery charger TP23 5 VDC...

Страница 24: ...263 Calibration Hose 0600 2002018 Plumbing Assembly 60 0938 003 00 A T S Stand 5 Wheel Caster Kit 60 2360 001 00 A T S Pole Clamp Knob w Screw 60 3000 001 00 A T S Cal Regulator Kit 60 7000 027 00 Bac...

Страница 25: ...ivation Button G ON STANDBY Button H Green AC MAINS Indicator I Orange BACKUP BATTERY Indicator J SECOND CUFF INFLATE DEFLATE Buttons K Second Cuff Port L Main Cuff Port M MAIN CUFF INFLATE DEFLATE Bu...

Страница 26: ...R Power Cord S Cord Retaining Clip T Factory Test Port U Pole Clamp V Mains Fuse Block 24 2...

Страница 27: ...W Calibrated Pressure Meter with a range of 0 to 500 mm Hg X Pressure Regulator Source adjustable from 0 to 500 mm Hg Y Calibration Hose Included with Unit 25 3...

Страница 28: ...the front case 1 Carefully slide the front off the rear Disconnecting the wiring 1 Use caution when disconnecting the wiring Mark the wires before disconnecting or see Section 3 2 for proper re connec...

Страница 29: ...Rear Case separation 1 All components are easily accessed when the rear case is removed Reverse the process to reassemble Be extremely careful not to pinch any wiring or tubing when reassembling 8 27...

Страница 30: ...28 9 Control Board Layout...

Страница 31: ...Equipment with respect to electric shock fire and mechanical hazards only in accordance with UL 60601 1 CAN CSA C22 2 No 601 1 and IEC 60601 1 This product contains electrical or electronic materials...

Страница 32: ...30 10...

Страница 33: ...SCHEMATICS...

Страница 34: ...Revised 04 06 Zimmer Orthopaedic Surgical Products 2002 2006 Zimmer Orthopaedic Surgical Products Inc 200 West Ohio Avenue Printed in U S A P O Box 10 62 8000 015 00 ENG Dover Ohio 44622 U S A 0123...

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