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1.2 INTENDED USE

The 

A.T.S. 

1200 Tourniquet System is intended to be used by

qualified medical professionals to temporarily occlude blood
flow in a patient’s extremities during surgical procedures on
those extremities. Tourniquets have been found useful in 
producing a bloodless operation field in surgical procedures
involving the extremities including:

Reduction of certain fractures
Kirschner wire removal
Tumor and cyst excisions
Subcutaneous fasciotomy
Nerve injuries
Tendon repair
Bone grafts
Total wrist joint replacement
Replacement of joints in the fingers
Knee joint replacements
Amputations
Replantations

WARNING:

Do not use tourniquet cuffs to control the distal

flow of CO

2

or any other gases used as a distention media.

Tourniquet cuffs have not been evaluated for safety or 
effectiveness in controlling gas flow beyond the surgical site
during arthroscopic insufflation procedures. Possible effects
of using a tourniquet cuff in this manner include serious 
subcutaneous emphysema proximal to the cuff.

1.3 CONTRAINDICATIONS

The medical literature lists the following as possible 
contraindications. However, in every case, the final decision
whether to use a tourniquet rests with the attending 
physician.

Open fractures of the leg
Post-traumatic lengthy hand reconstruction
Severe crushing injuries
Elbow surgery (where there is excess swelling)
Severe hypertension
Skin grafts in which all bleeding points must be

readily distinguished

Compromised vascular circulation, e.g., peripheral

artery disease

Diabetes mellitus
The presence of sickle cell disease is a relative 

contraindication. (See PRECAUTIONS IN USE.)

A tourniquet should also be avoided in patients who are
undergoing secondary or delayed procedures after 
immobilization.

1.4 PRECAUTIONS IN USE

The tourniquet system must be kept well calibrated and

in operable condition. Accessories should be checked 
regularly for leaks and other defects.

The tourniquet cuff must never be punctured; therefore

towel clips used near the system must be handled with 
special care. Cuffs with inner rubber bladders must be 
completely enclosed by the outer envelope to preclude 
ballooning and possible rupture of the bladder. Cleaning and
assembly instructions of the cuff manufacturer should be 
followed carefully.

Do not use an elastic bandage for exsanguination in

cases where this will cause bacteria, exotoxins, or malignant
cells to spread to the general circulation, or where it could
dislodge thromboemboli that may have formed in the vessels.

The tourniquet cuff must be applied in the proper 

location on the limb, for a “safe” period of time, and within
an appropriate pressure range. Never apply a tourniquet over
the area of the peroneal nerve or over the knee or ankle.
Do not readjust an already inflated cuff by rotating it because
this produces shearing forces which may damage the 
underlying tissue.

Prolonged ischemia may lead to temporary or permanent

damage to tissues, blood vessels, and nerves. Tourniquet
paralysis may result from excessive pressure. Insufficient
pressure may result in passive congestion of the limb with
possible irreversible functional loss. Prolonged tourniquet
time can also produce changes in the coagulability of the
blood with increased clotting time.

Inflation should be done rapidly to occlude arteries and

veins as near simultaneously as possible.

Careful and complete exsanguination reportedly 

prolongs pain free tourniquet time and improves the quality
of Intravenous Regional Anesthesia (Bier Block anesthesia).
In the presence of infection and painful fractures, after the
patient has been in a cast, and in amputations because of
malignant tumors, exsanguination before tourniquet 
application may be done without the use of an elastic 
bandage by elevating the limb for 3 to 5 minutes.

In case of failure, the tourniquet cuff must be fully

deflated and the limb exsanguinated again before reinflation.
Reinflation over blood-filled vasculature may lead to
intravascular thrombosis.

Tourniquet users must be familiar with the inflation-

deflation sequence when using a dual-cuff tourniquet or two
tourniquet cuffs together for IVRA (Bier Block anesthesia),
so that the wrong tourniquet will not be released accidentally.

Test for hemoglobin type and level before using a 

tourniquet on patients with sickle-cell anemia. When the
tourniquet is used for these patients, the limb should be 
carefully exsanguinated and the PO

2

and pH should be 

closely monitored.

Select the proper cuff size to allow for an overlap of

about 3 to 6 in. (7.6 cm – 15 cm). Too much overlap may
cause cuff rolling and telescoping, and may lead to undesired
pressure distribution on the limb. The skin under the 
tourniquet cuff must be protected from mechanical injury by
smooth, wrinkle-free application of the cuff. If the tourniquet
cuff is applied over any material that may shed loose fibers

5

A.T.S. 1200 TOURNIQUET SYSTEM

Содержание 60-1200-101-00

Страница 1: ...Operator Service Manual A T S 1200 TOURNIQUET SYSTEM REF 60 1200 101 00 ...

Страница 2: ...r Inc be liable for any special incidental or consequential damages whether based on breach of warranty or other legal theory whether or not such damages are foreseeable Some states do not allow limitations on warranties or on remedies for breach in certain transactions In such states the limits in this paragraph and the preceding paragraph do not apply WARRANTY CLAIMS In the event of a warranty c...

Страница 3: ...libration Check 8 2 5 Pressure and Time Defaults 9 2 6 Single Cuff Operation 10 2 7 Dual Cuff Operation 11 2 8 Bier Block Cuff Operation IVRA 11 2 9 Alarm Conditions 11 3 0 MAINTENANCE 3 1 General Maintenance Information 15 3 2 Access to Parts 15 3 3 Periodic Maintenance 15 3 4 Calibration 15 3 5 Leak Testing 17 3 6 Battery Voltage and Battery Service 17 3 7 Unscheduled Maintenance 18 3 8 Troubles...

Страница 4: ...verview front 23 2 A T S 1200 Tourniquet Overview rear 24 3 Calibration Setup Overview 25 4 Disassembly front case opening 26 5 Disassembly front case removal 26 6 Disassembly disconnecting wiring 26 7 Disassembly rear case removal 26 8 Disassembly overview 27 9 Electronic circuit layout 28 10 Labels 30 SCHEMATICS Sheet 1 Control Board ENCLOSED Sheet 2 Control Board ENCLOSED 2 ...

Страница 5: ...e pressure set point Can also be pressed to verify the set point TIME Button Used in conjunction with the ROTARY knob to adjust the time alarm set point Can also be pressed to verify the set point MAIN CUFF INFLATE DEFLATE Buttons Controls inflation or deflation of the Main cuff Orange LED bar indicates inflation of the main cuff or pressure alarm in the main cuff when flashing in conjunction with...

Страница 6: ...ent light emitting diodes LED Displays pressure setting sensed cuff pressure and hardware failure conditions other messages TIME Display Red 14 segment light emitting diodes LED Displays time alarm set point elapsed time and hardware failure conditions other messages UL 60601 1 Classification When the unit is operating on backup battery the type of protection against electric shock changes to inte...

Страница 7: ...ill cause bacteria exotoxins or malignant cells to spread to the general circulation or where it could dislodge thromboemboli that may have formed in the vessels The tourniquet cuff must be applied in the proper location on the limb for a safe period of time and within an appropriate pressure range Never apply a tourniquet over the area of the peroneal nerve or over the knee or ankle Do not readju...

Страница 8: ... body level Whenever IVRA Bier Block anesthesia is used it is recommended that the tourniquet remain inflated for at least 20 minutes from the time of injection WARNING Cuffs will not deflate in STANDBY mode Ensure cuffs are fully deflated before setting the unit to STANDBY 1 5 ADVERSE EFFECTS A dull aching pain tourniquet pain may develop throughout the limb following use Pathophysiologic changes...

Страница 9: ...tely 2 seconds before the unit will allow a cuff to deflate 7 SECOND CUFF INFLATE button Inflation of the Second cuff is initiated by depressing the blue INFLATE button 8 SECOND CUFF DEFLATE button Deflation of the Second cuff is initiated by depressing the blue DEFLATE button For greater safety the DEFLATE button has a delay and therefore must be held for approximately 2 seconds before the unit w...

Страница 10: ...ays followed by the text ATS 1200 on the respective display b The unit emits tones when 0 0 0 0 and text is displayed c The unit will display SELF TEST for an instant The unit is self testing specific system hardware and software d CAL is displayed in the PRESSURE displays during the calibration check e 0 is displayed in the PRESSURE and TIME display after the startup routing is complete If a numb...

Страница 11: ...se the pressure to 250 mmHg The PRESSURE display should read 250 5 mmHg n Increase the pressure to 475 mmHg The PRESSURE display should read 475 5 mmHg o Remove the calibration hose from the unit The PRESSURE display should now read 0 mmHg NOTE If any reading is off by more than 5 mm Hg during the calibration check the unit must be calibrated See CALIBRATION in MAINTENANCE Section 3 p At this poin...

Страница 12: ...pressure during the procedure 4 Prepare the patient in accordance with your established procedures and cuff manufacturer s instructions The precautions of Section 1 and the following are offered as a guide to assist in this process In most cases a tourniquet cuff should be applied to the widest part of the limb to allow as much tissue as possible to lie between the cuff and any nerves or vascular ...

Страница 13: ...ere is a significant leak in the original cuff this feature could cause the inflation rate of the subsequent cuff to be longer and perhaps even cause the 30 second inflation alarm to sound The display shows the pressure in the inflated cuff so as to allow the operator to view the progress of inflation 6 When both cuffs are inflated the display indicates an average of the pressures sensed in the tw...

Страница 14: ...lude that a hardware failure has occurred rendering the unit unusable The appropriate action is to set the unit to STANDBY by pressing the ON STANDBY button Since this removes power from the internal instrument circuitry all instrument functions commands to the valves and pump will cease This will cause the cuff to hold pressure in the absence of leaks Clamp the cuff line with hemostats and replac...

Страница 15: ...k the set value or greater at power up to determine if it needs resetting CUFF NOT DEFLATED normal CUFF Check for kinks in hose If alarm persists Pressure in deflated cuff is NOT disconnect hose from cuff If attempting to set the a non zero value DEFL unit to STANDBY ensure that cuff is fully deflated LINE OCCLUSION LINE OCCL normal Check for hose kinks or other defects An occlusion is present in ...

Страница 16: ...vice the unit combination occurred WATCHDOG FAILURE WDT FAIL Cycle the ON STANDBY Button If problem Windowing watchdog system persists service the unit detected a malfunction SYSTEM FAILURE SYS FAIL Cycle the ON STANDBY Button If problem Internal diagnostic detected an error persists service the unit OVERPRESSURE OVER PRES Cycle the ON STANDBY Button If problem The PRESSURE button has detected per...

Страница 17: ...every six months 1 Cleaning The exterior of the unit may be cleaned with a cloth that has been dampened not dripping with a mild detergent The interior of the unit may be vacuumed or blown out as required The exterior of the cuff hose may be cleaned using a mild detergent solution or alcohol The interior of the cuff hoses should not be cleaned Tourniquet cuffs should be cleaned in accordance with ...

Страница 18: ...250 mm Hg to the unit s Main cuff port Once the pressure has stabilized press the PRESSURE button so the unit can calibrate the 250 mm Hg point The unit will beep to let the user know the set point was taken 8 Once the 250 mm Hg point is calibrated press the MAIN CUFF INFLATE button to advance the unit to the next pressure level The unit s TIME display will now be alternating between CAL and 475 A...

Страница 19: ...e steps in Section 2 4 Step 5 Calibration Check before using this unit on a patient 3 5 LEAK TESTING The A T S 1200 Tourniquet is capable of keeping a cuff with a substantial leak inflated Naturally it is desirable to keep plumbing leaks to an absolute minimum For this reason a check for significant leakage is recommended at regular intervals as well as following any service procedure After verify...

Страница 20: ...ailure that may occur is when an audible alarm occurs that cannot be silenced by the ALARM SILENCE button The valve and pump will be disabled which seals off the cuff to prevent pressure loss The displays may show random characters Should this occur the watch dog timer circuit of the safety processor has detected a problem The microprocessor may not be executing reliable instructions and is not ab...

Страница 21: ... not properly plugged into P8 f Defective AC MAINS indicator g Defective AC MAINS indicator circuitry 4 No flashing orange BATTERY indicator light a Unit running on AC b Membrane Panel not properly plugged into P8 c Defective BATTERY indicator d Defective BATTERY indicator circuitry 5 ALARM SILENCE button not working a Membrane panel not properly plugged into P8 b Non silenceable alarm System Fail...

Страница 22: ...ive battery charging circuitry 11 AMP FAIL alarm a Transducer s amplifier out of range b Battery fully depleted or defective c Extremely high pressure exerted on transducers 12 Unit cannot be set to STANDBY a Membrane panel not properly plugged into P8 b Pressure sensed in the Main or Second cuff unit will be alarming CUFF NOT DEFL c ON STANDBY not fully pressed d ON STANDBY button defective 13 Un...

Страница 23: ...ory use only TP19 0 VDC N A Digital ground TP20 N A N A Factory use only TP21 26 4 to 27 5 VDC 1 0 VDC Boost supply for battery charger TP22 5 VDC 0 5 VDC Supply voltage for battery charger TP23 5 VDC 0 5 VDC ON STANDBY switch OPEN 0 VDC N A ON STANDBY switch CLOSED TP24 4 to 5 VDC 0 5 VDC Power ON control signal to Q10 ON 0 VDC Power ON control signal to Q10 STANDBY TP25 0 VDC N A Digital ground ...

Страница 24: ...1263 Calibration Hose 0600 2002018 Plumbing Assembly 60 0938 003 00 A T S Stand 5 Wheel Caster Kit 60 2360 001 00 A T S Pole Clamp Knob w Screw 60 3000 001 00 A T S Cal Regulator Kit 60 7000 027 00 Backup Battery 60 8000 013 00 A T S 1200 Rear Housing w 5 Labels 60 8000 014 00 A T S 1200 Feet and Case Screws 60 8000 020 00 A T S 1200 Digital Encoder 60 8000 026 00 A T S 1200 Pole Clamp Assy 60 800...

Страница 25: ...tivation Button G ON STANDBY Button H Green AC MAINS Indicator I Orange BACKUP BATTERY Indicator J SECOND CUFF INFLATE DEFLATE Buttons K Second Cuff Port L Main Cuff Port M MAIN CUFF INFLATE DEFLATE Buttons N MAIN CUFF INFLATION Indicator O SECOND CUFF INFLATION Indicator P TIME Window displayed in minutes Q PRESSURE Window displayed in mm Hg 23 1 ...

Страница 26: ...R Power Cord S Cord Retaining Clip T Factory Test Port U Pole Clamp V Mains Fuse Block 24 2 ...

Страница 27: ...W Calibrated Pressure Meter with a range of 0 to 500 mm Hg X Pressure Regulator Source adjustable from 0 to 500 mm Hg Y Calibration Hose Included with Unit 25 3 ...

Страница 28: ... the front case 1 Carefully slide the front off the rear Disconnecting the wiring 1 Use caution when disconnecting the wiring Mark the wires before disconnecting or see Section 3 2 for proper re connect Removing the rear case 1 Remove 2 pole clamp screws on rear and 2 feet on bottom 4 5 6 7 ...

Страница 29: ...Rear Case separation 1 All components are easily accessed when the rear case is removed Reverse the process to reassemble Be extremely careful not to pinch any wiring or tubing when reassembling 8 27 ...

Страница 30: ...28 9 Control Board Layout ...

Страница 31: ...l Equipment with respect to electric shock fire and mechanical hazards only in accordance with UL 60601 1 CAN CSA C22 2 No 601 1 and IEC 60601 1 This product contains electrical or electronic materials The presence of these materials may if not disposed of properly have potential adverse affects on the environment Presence of this label on the product means it must not be disposed of in normal hou...

Страница 32: ...30 10 ...

Страница 33: ...SCHEMATICS ...

Страница 34: ...Revised 04 06 Zimmer Orthopaedic Surgical Products 2002 2006 Zimmer Orthopaedic Surgical Products Inc 200 West Ohio Avenue Printed in U S A P O Box 10 62 8000 015 00 ENG Dover Ohio 44622 U S A 0123 ...

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