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 staggered.  Also, t 

 he bolt clamp should straddle a seam 

 between staves. 

 Alternative band technique:  Loosen bolt almost all the 
 way, but leave attached – maximizing the diameter.  Two 
 or three people should be able to drop the band over the 
 top of the tub and into position. 
 The bottom band should always be at 4 3/4 inches from 
 the bottom, measured from the bottom of the stave to the 
 top of the band.  Use your wrench to slightly tighten each 
 band enough so they hold their position.  Go around the 
 tub with a tape measure and check the height of each 
 band in several places all around to make sure they are 
 level, moving them up or down as needed. 

 Figure 7.2 Proper placements of bands and bolts. Note 
 how bolts straddle a seam between staves and are 
 staggered. 

 Tub Height 

 # of 

 bands 

 Measurements from stave 

 bottoms (inches) 

 29 

 2 

 4.75, 24 

 29 

 3 

 4.75,  14,  24 

 29 

 4 

 4.75,  11,  17.5,  24 

 36 

 2 

 4.75,  30 

 36 

 3 

 4.75,  17.75,  30 

 36 

 4 

 4.75,  13,  21.5,  30 

 36 

 5 

 4.75,  11, 17, 23.5, 30 

 42 

 3 

 4.75,  20,  36 

 42 

 4 

 4.75,  15,  25,  36 

 42 

 5 

 4.75,  12,  20,  28,  36 

 48 

 3 

 4.75, 23.5, 42 

 48 

 4 

 4.75, 16.5, 28.5, 42 

 48 

 5 

 4.75, 14, 23.5, 32.5, 42 

 48 

 6 

 4.75, 12.25, 19.5, 27, 34.5, 42 

 Heights of retention bands 

 measured from bottom  of 

 stave to the top of the band. 

 Section 8:  Retention Bands Tightening 

 Time needed:  approximately 30 minutes 

 This step is best done with two people, however it can be 
 done with one. 

 VERY VERY Important. 

 Look under the tub rim (with 

 mirror) and confirm again that any gaps between staves 
 are still evenly distributed around the circumference of 
 the tub.  Gaps larger than 1/16 inch should be addressed. 
 The goal at this point is to have any gaps between the 
 bottom of staves be no more than 1/16” AND distributed 
 evenly around the tub circumference. NOT all in one 
 section. If necessary, use your mallet to strike the staves 
 from the INSIDE OUT using a glancing blow to adjust 
 the gaps around the perimeter of the tub to achieve this 
 even distribution. 

 Now you can tighten each band a little at a time, starting 
 with the bottom one.  Tighten the staves incrementally in 
 stages - bottom first, then upper(s); this will be repeated 
 several times. One person will be tightening the bolt 
 clamp as the other person uses the rubber mallet and starts 
 on the side opposite the bolts, rapping each stave with 
 moderate force on the lower band where the staves and 
 floor join, driving them inward. Constantly monitor with 
 the mirror to confirm that the joints are getting tight. 

 Always start opposite the bolts and do one half of the tub, 
 then the other.  Have your helper take up the slack in the 
 bands by tightening the bolts as you do this.  The staves 
 should be driven on slowly.  The object is to set the staves 
 evenly around the tub. Each stave will be rapped upon 
 multiple times. Don’t try to drive each one fully in one 
 session. Work from the opposite side toward the bolts in 
 one direction, then from the opposite side toward the bolts 
 in the other direction.  In this way the tub is tightened 
 evenly. 

 Work around the tub, hitting each stave with a firm rap 
 right on the bottom band.  You will see each stave seat a 
 little tighter.  After one round of tightening the bottom 
 band, stop and take up slack in the upper band(s) so they 
 stay in position. 

 Note: do not over tighten the upper 

 bands; they do not require as much tension as the 
 bottom one, especially at this time. Just enough to 
 keep them from slipping downward. 

 9  of  16 

Содержание Cedar

Страница 1: ...ments Section 1 Packing List Locate the enclosed packing list to identify and con rm that all items are included A copy of the packing list is inside the packaging See Figure 1 1 to help identify the...

Страница 2: ...actor is recommended 3 3 Another alternative is to use adjustable concrete pier blocks as a foundation This type of pier block is available at most home improvement stores and allows you to adjust the...

Страница 3: ...t max lengths inches 4 circle 3 30 43 30 5 circle 4 33 48 48 33 6 circle 4 34 62 62 34 7 circle 5 48 72 78 72 48 8 circle 5 52 78 90 78 52 4 ellipse 3 20 40 20 5 ellipse 3 30 52 30 6 ellipse 4 34 62 6...

Страница 4: ...pe in place OR change pipe lengths and or install any adapters or ttings you wish for a custom installation Use 1 schedule 40 PVC Figure 5 1 Drain assembly and silicone bead being applied to the reces...

Страница 5: ...is level and oriented as you want it Reminder the oor seam needs to be perpendicular to the chine joists Also check that the ends of the chine joists are at least 2 inches inside the edge of the tub o...

Страница 6: ...ay slightly increase these height di erences Either way you may wish to sand the top rim again after you have installed and tightened the retention bands However this does not a ect tub function or lo...

Страница 7: ...Keep an eye on the oor seam in the process of installing staves It should stay closed If it spreads a bit rap the opposing sides of the oor with your mallet Make sure that the temporary plywood braces...

Страница 8: ...try it to see if it works No gaps more than 1 16 Double check Be sure Don t continue if it doesn t seem right It s much harder to x later and can be the di erence in a tub that seals up quickly or a t...

Страница 9: ...s to have any gaps between the bottom of staves be no more than 1 16 AND distributed evenly around the tub circumference NOT all in one section If necessary use your mallet to strike the staves from t...

Страница 10: ...passes through from twisting as you do the nal tightening Stop when further tightening becomes signi cantly more di cult and you see noticeable de ection of the aluminum blocks This indicates the bot...

Страница 11: ...re 4 3 for typical orientation of benches and drain See Figure 9 2 for the installation of bench blocks Once the proper location for all blocks is determined remove the benches attach bench blocks to...

Страница 12: ...e staves and prolong the life of the tub Repeat the wax treatment on the end grain similarly to the teak oil schedule Often at rst Note There s no harm in over oiling or over waxing If the wood doesn...

Страница 13: ...biweekly at rst to help clarify the water This e ect will diminish slowly with time Once this is complete it will be crystal clear It will likely take a few months Another option to assist in this is...

Страница 14: ...ing the tub unused for extended periods of time If you need to leave the tub unused while on vacation or for other reasons that is ok The tub will not be permanently damaged by drying out but will hav...

Страница 15: ...dation and chine joists under the tub If the foundation is uneven the tub will need to be drained and moved and the foundation problem xed 4 Once more substantial problems have been ruled out and if t...

Страница 16: ...ed warranty of one year The warranties when valid will only cover replacement parts and materials Under no circumstances will Zen Bathworks be held liable for any cost of labor or damage Section 17 Pa...

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