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Safety considerations

General information

This installation and start-up 
instructions literature is for horizontal 
and vertical Room Fan Coils. Fan 
coils are hydronic terminal units 
designed for year-round cooling or 
cooling/heating. Your equipment is 
initially protected under the Zehnder 
Rittling standard 2-year warranty 
provided the steps outlined in 
this manual for initial inspection, 
installation, periodic maintenance 
and normal every day operation 
of the equipment are followed. 
This manual should be thoroughly 
reviewed prior to the installation, 
start-up or maintenance of the 
equipment. If any questions arise, 
please contact your local Zehnder 
Rittling sales representative or 
the factory before proceeding any 
further.

There are a multitude of options 
and accessories available with the 
equipment covered in this manual. 
For more specific details on the 
included options and accessories, 
refer to the order acknowledgment, 
approved submittals and catalogs.

All fastening devices must be 
designed to mechanically hold 
the assembly in place without 
the ability to loosen or break 
away due to system operation or 
vibration.

All power must be disconnected 
and locked out before any 
installation or service is 
performed to avoid electrocution 
or shock. More than one power 
source may be supplied to a unit. 
Power to remote mounted units 
may not be supplied through the 
unit.

Electric resistance heating 
elements must be disconnected 
prior to servicing to avoid burns.
Never use bulky or loose fitting 
clothing when working on any 
mechanical equipment. Gloves 
should always be worn for 
protection against heat, sharp 
edges and all other possible 
hazards. Safety glasses should 
always be worn, especially when 
drilling, cutting or working with 
chemicals.

Never pressurize equipment 
beyond specified pressures 
as shown on unit rating plate. 
Always pressure test with an 
inert fluid such as water or 
dry nitrogen to avoid possible 
damage or injury in the event of a 
leak or component failure during 
testing.

Always protect adjacent 
flammable material when welding 
or soldering. Use a suitable heat 
shield material to contain sparks 
or drops of solder. Have a fire 
extinguisher readily available.
Please follow standard safe 
practices regarding the handling, 
installing or servicing of 
mechanical equipment. 

The installation of Room Fan 
Coil units and all associated 
components, parts and 
accessories which make up 
the installation, shall be in 
accordance with the regulations 
of all authorities having 
jurisdiction and must conform to 
all applicable codes. Only trained 
and qualified service personnel 
using good judgment and safe 
practices should install, repair 
and/or service air conditioning 
equipment. 

Untrained personnel can perform 
basic maintenance functions 
such as cleaning coils and 
cleaning or replacing filters. 
All other operations should be 
performed by trained service 
personnel. When working on air 
conditioning equipment, observe 
precautions in the literature, 
tags and labels attached to the 
equipment and all other safety 
precautions that may apply. 

Improper installation, adjustment, 
alteration, service, maintenance, 
or use can cause explosion, 
fire, electrical shock or other 
hazardous conditions which 
may cause serious personal 
injury and/or property damage. 
Consult a qualified installer, 
service agency, or your sales 
representative for information or 
assistance. 

The equipment must always be 
properly supported by rigging and 
lifting equipment. Any temporary 
supports used during installation 
or maintenance must be designed 
to adequately hold the equipment 
in place until equipment is 
permanently fastened and set 
in its final location. All supports 
must meet applicable local codes 
and ordinances.

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General information

Содержание FF-200

Страница 1: ...i Cooling Fresh Air Clean Air Heating Room Fan Coils Installation Operation and Maintenance...

Страница 2: ...Electrical connections 29 Wiring diagram 30 Exposed unit touch up 35 Start up 35 Air system balancing 36 Cooling heating system 36 Water system balancing 37 Water treatment 37 EC Motor 38 Control card...

Страница 3: ...odels FF 200 FF 220 FS 200 FF Floor FF 200 shown FF 220 available FS Sloped FS 200 FLF 510 FLF Low profile FLF 510 FFH 450 FFH 460 FFH Floor hideaway FF 450 shown FFH 460 available FLH 520 FLH Low pro...

Страница 4: ...Fan Coil models and airflow arrangements Wall models FW Wall FW 280 shown FW 260 and FW 270 available FFRW Fully recessed wall FFRW 340 FRW Partially recessed wall FRW 320 FW 260 FW 280 FRW 320 FFRW...

Страница 5: ...angements Ceiling models FC Ceiling Bottom in front out shown FFRC Fully recessed ceiling Bottom in front out shown FCH Ceiling hideaway FCHP Ceiling hideaway with plenum Back in front out shown FTHP...

Страница 6: ...0 1100 1130 Low 280 330 430 520 780 950 970 Coil FPI 12 12 12 12 12 12 12 Face area ft2 0 94 1 25 1 56 2 19 2 50 2 92 3 44 Coil connections 1 2 Cu 1 2 Cu 1 2 Cu 1 2 Cu 1 2 Cu 1 2 Cu 1 2 Cu Blower Quan...

Страница 7: ...60 0 GPM 1 8 1 9 2 5 3 6 5 1 6 0 7 6 PD ft of H2O 5 9 10 1 3 0 4 0 6 9 6 0 11 2 Heating capacity optional 1 row reheat coil MBH 11 2 11 9 17 0 25 1 31 8 36 7 47 7 GPM 1 3 1 2 1 8 2 6 3 3 3 8 5 0 PD ft...

Страница 8: ...290 390 580 Medium 150 170 290 325 Low 100 120 150 220 CFM high capacity High 275 390 480 680 Medium 260 375 460 625 Low 240 350 400 520 Coil FPI 12 12 12 12 Face area ft2 1 25 1 67 2 08 2 92 Coil con...

Страница 9: ...30 25 04 50 3 16 34 3 16 36 29 1 4 06 62 3 16 46 3 16 48 42 08 68 3 16 52 3 16 54 51 1 8 10 76 3 16 60 3 16 62 59 12 86 3 16 70 3 16 72 69 Dimensional data Coil E F G H J K L M 3 Row N A N A N A N A...

Страница 10: ...3 16 60 3 16 62 59 12 86 3 16 70 3 16 72 69 Dimensional data Coil E F G H J K L M 3 Row N A N A N A N A 18 9 16 3 19 7 8 4 5 8 4 Row N A N A N A N A 18 9 16 3 19 7 8 4 5 8 3 1 Row 18 7 3 4 21 3 4 4 1...

Страница 11: ...44 3 16 28 3 16 25 04 50 3 16 34 3 16 29 1 4 06 62 3 16 46 3 16 42 Notes All coil connections are 1 2 nominal 5 8 OD all sizes Left hand piping connections shown right hand electrical as standard Pip...

Страница 12: ...A B 02 22 5 16 16 3 16 03 28 5 16 22 3 16 04 34 5 16 28 3 16 06 46 5 16 40 3 16 Notes All coil connections are 1 2 nominal 5 8 OD all sizes Left hand piping connections shown right hand electrical as...

Страница 13: ...ly hot water Return steam 5 8 3 8 2 1 4 7 1 8 9 1 8 Dimensions and data Model FFH Dimensional data Unit size A B C D E 02 24 1 8 22 3 8 24 21 18 03 30 1 8 28 3 8 30 27 24 04 36 1 8 34 3 8 36 33 30 06...

Страница 14: ...hand piping connections shown right hand electrical as standard Piping hand determined when facing the air outlet Unit length for 6 extended end pocket add 6 to dimension A All listed dimensions are a...

Страница 15: ...6 46 3 16 48 42 65 3 16 08 68 3 16 52 3 16 54 51 1 8 71 3 16 10 76 3 16 60 3 16 62 59 79 3 16 12 86 3 16 70 3 16 72 69 89 3 16 Dimensional data Coil F G H J K L M N 3 Row N A N A N A N A 16 1 8 3 17 3...

Страница 16: ...TOP VIEW A F BAR GRILLE BOTTOM VIEW D LOUVERED SUPPLY OPENING CENTERED FRONT VIEW LOUVERED SUPPLY A C FRONT VIEW DUCTED SUPPLY E FILTER POSITION RETURN COOLING SIDE VIEW LOUVERS SHOWN RETURN HOT WATER...

Страница 17: ...urn shown Back ducted return also available with filter positioned vertically All listed dimensions are approximate and are subject to change without notice Modifications to the product specifications...

Страница 18: ...sted dimensions are approximate and are subject to change without notice Modifications to the product specifications must be accepted by Zehnder Rittling at its base office Dimensional data Coil E 3 R...

Страница 19: ...available with filter positioned horizontally All listed dimensions are approximate and are subject to change without notice Modifications to the product specifications must be accepted by Zehnder Ri...

Страница 20: ...hand determined when facing the air outlet Filter removal from bottom through access panel All listed dimensions are approximate and are subject to change without notice Modifications to the product s...

Страница 21: ...data Unit size A B C D 02 38 3 16 22 3 8 24 18 5 8 03 44 3 16 28 3 8 30 18 5 8 04 50 3 16 34 3 8 36 23 5 8 06 62 3 16 46 3 8 48 23 5 8 08 68 3 16 52 3 8 54 33 5 8 10 76 3 16 60 3 8 62 33 5 8 12 86 3 1...

Страница 22: ...data Unit size A B C 02 38 3 16 22 5 16 18 5 8 03 44 3 16 28 5 16 18 5 8 04 50 3 16 34 5 16 23 5 8 06 62 3 16 46 5 16 33 5 8 Notes Damper motor always on right side when viewing unit from front side...

Страница 23: ...ouvered inlet grille with internal bug screen 3 1 2 A Front View Weep holes 2 5 8 4 to 8 1 2 2 13 16 Side View Dimensions and data Outside air wall box Dimensional data Model A Rough opening WB 0203 2...

Страница 24: ...rize equipment beyond specified pressures as shown on unit rating plate Always pressure test with an inert fluid such as water or dry nitrogen to avoid possible damage or injury in the event of a leak...

Страница 25: ...ation of the equipment The installation of fan coils and all associated components parts and accessories shall be in accordance with the regulations of all authorities having jurisdiction and must con...

Страница 26: ...tore or install units in corrosive environments or in locations subject to temperature or humidity extremes e g attics garages rooftops etc Corrosive conditions and high temperature or humidity can si...

Страница 27: ...en the unit is installed level Care must be taken to ensure that the drain pan does not slope away from the drain connection Vertical units are designed to be bolted to the wall structure through the...

Страница 28: ...nsions Improper mounting could result in the unit falling from its position causing personal injury or even death After mounting the unit it is then ready for the various service connections such as w...

Страница 29: ...g tightening to prevent damage to the coil tubing Over tightening must be avoided to prevent distorting the union seal surface and destroying the union ultimately causing a leak Secure the union nut h...

Страница 30: ...ith re insulating piping if the installing contractor failed to establish system integrity prior to insulating All chilled water piping and valves not located over the drain pan or drip pan must be in...

Страница 31: ...ired in strict accordance with the wiring diagram Failure to do so could result in personal injury or damage to components and will void the manufacturer warranty All wiring connections should be chec...

Страница 32: ...INATION FACTORY WIRE NOT CONNECTED WIRE CONNECTION FIELD WIRED FACTORY WIRED 18AWG FACTORY WIRED 12AWG Vertical wiring schematic 120V Blower motor wiring chart Size Motor Sizes High Medium Low 02 12W...

Страница 33: ...ng schematic 208V 240V 277V Blower motor wiring chart Size Motor Sizes High Medium Low 02 12W Blue Red Yellow 03 12W Black Red Yellow 04 30W Black Blue Red 06 50W Black Yellow Gray 08 50W 25W Black Re...

Страница 34: ...QUICK CONNECT 4 CIRCUIT TERMINAL BLOCK WHITE WHITE DAMPER MOTOR BLUE BLUE BLUE RED BLACK BLACK BLACK WHITE WHITE WHITE N N L N L GND BLACK BLACK LINE L N L N LOAD BLACK L1 L1 L2 T2 T1 HEATER YELLOW BR...

Страница 35: ...e med black high PSC MOTOR OPTION BLOWER MOTOR MOTOR QUICK CONNECT 4 CIRCUIT TERMINAL BLOCK DAMPER MOTOR BLUE BLUE BLUE RED RED RED RED RED RED BLACK BLACK L2 L GND GND GREEN BLACK BLACK RED RED L1 K1...

Страница 36: ...low blue med black high Blower motor wiring chart Size Motor Sizes High Medium Low 02 12W Blue Red Yellow 03 12W Black Red Yellow 04 30W Black Blue Red 06 50W Black Yellow Gray 08 50W 25W Black Red G...

Страница 37: ...isolate the factory finish from the quick drying touch up paint Start up general Before beginning any start up the start up personnel should take the time to familiarize themselves with the unit opti...

Страница 38: ...some systems may require repeated venting over time to fully eliminate air in the system Prior to the water system start up and balancing the chilled hot water system should be thoroughly flushed to c...

Страница 39: ...rt The system must be complete and all components must be in operating condition before beginning the water system balancing procedures Each hydronic system has different operating conditions dependin...

Страница 40: ...trol card If these settings are acceptable then no further configuring is required EC motor nameplate amperage indicates the motor hardware peak amperage while the motor full load amperage FLA is limi...

Страница 41: ...or more containing sodium potassium or ammonium hydroxide are not recommended as they will aggressively corrode aluminum tubes and fins Strong ammonium hydroxide cleaners will also cause stress corros...

Страница 42: ...is determined by the components and wiring of the unit This may vary from unit to unit Refer to the wiring diagram located in a zip lock plastic bag in the electrical control box of each unit for the...

Страница 43: ...ould be used wherever possible to maintain unit performance it s normal operating characteristics and its safety testing agency listings Replacement parts may be purchased through the local Zehnder Ri...

Страница 44: ...valve packages n n Connect field piping to unit n n Pressure test all piping for leaks n n Install drain lines and traps as required n n Insulate all piping as required n n Install drip pan under pipi...

Страница 45: ...SMART IDEAS Always the best climate for...

Страница 46: ...ling 100 Rittling Boulevard Buffalo NY USA 14220 T 844 934 6337 844 ZEHNDER F 716 827 6523 sales zehnder rittling com www zehnder rittling com Zehnder Rittling August 2017 English subject to change wi...

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