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DP-2010XHK Version 04142004 ATEX Rev.

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720

7

5.1  DynaPak 2010

a.  The DynaPak 2010XHK  mounts directly to a
(customer supplied) root valve on the pipeline.
(The root valve connection facing the sampler
must be 3/4" FNPT, and the valve must be a 3/4"
or larger full ported full opening valve)

b.  The DynaPak 2010 sampler should be mounted
vertically in a horizontal run of the pipeline.

c.  The end of the sampler probe should penetrate
the center 1/3rd of the pipeline.

d.  The end of the sample probe should be cut
parallel to the pipeline.

e. 1/4" stainless steel tubing must be connected
from a source of supply actuation gas with a
minimum pressure of 65 psig to the external gas
supply connection for the Filter Regulator located
on the left side of the sampler enclosure.

f.  Before applying pipeline pressure to the Dyna-
Pak 2010, ensure that the isolation valve and
purge valve are closed.

g.  After pipeline pressure has been applied to the
sampler, check the probe body/pipeline connection
using a liquid leak detector.

5. System Installation

Center 1/3

1/3

1/3

1/3

Center 1/3

1/3

1/3

1/3

Maximum Pipeline Pressure 1000 psig.

E x t e r n a l
Gas Supply
Connection

CAUTION:

Incorrect operation of  valves (over tightening) can
result in damage to the valve components (isola-
tion valve bonnet assembly) which might result in
the valve stem being screwed out of the probe
body. This of course results in product at pipeline
pressure being vented continually through this port
until this section of the pipeline is shut in. Be aware
of the following procedures and information.

· DynaPak valves are of soft seat
design and should only be closed
or opened with fingers. No
wrenches should ever be used.

·If a valve will not seal off with
finger tight operation the valve
should have maintenance
performed to allow proper
operation of the valve.

3/4" or Larger

Full Opening-Full Ported

Root Valve

(Customer Supplied)

3/4" or Larger

Full Opening-Full Ported

Root Valve

(Customer Supplied)

Содержание DynaPak 2010XHK

Страница 1: ...DynaPak2010XHK SystemSupport Manual Version 04142004 ATEX Rev...

Страница 2: ...stocomplywiththewarrantysetforthherein YZ sentireliabilityandthecustomer sexclusiveremedywillbereplacementoftheproduct s or atYZ soption YZ sreasonableefforttomaketheproductmeetthewarrantysetforthhere...

Страница 3: ...present You will need a sample cylinder s during the installation If you have questions concerning installation operation contact your YZ representative or YZ Customer Service at 936 788 5593 This sam...

Страница 4: ...e Entry Fitting Z 65 6 Controller Solenoid Valve Sample Probe Purge Valve Isolation Valve Hot Tap Adapter 3 4 NPT Sample Discharge Tubing Sample Discharge Stroke Adjustment Knob DynaPak 2000 Pump Wiri...

Страница 5: ...in the ability to start up and resume operation C Proportional to flow sampling in this mode of operation the Z 65 counter operates as a dividing counter The Z 65 counter periodically energizes a low...

Страница 6: ...ampler should not be located within the defined meter tube region AGA 3 manual A The number of unobstructed straight pipe diameters upstream see AGA 3 manual B The number of unobstructed straight pipe...

Страница 7: ...solation valve and purge valve are closed g After pipeline pressure has been applied to the sampler check the probe body pipeline connection using a liquid leak detector 5 System Installation Center 1...

Страница 8: ...open Failure to do so may damage the DPS 2 s internal components d Open the other supply valve e Close the equalization valve f Run the free end of the DPS 2 cable through the cable entry connector lo...

Страница 9: ...arranged so that liquid traps are not created 6 2 Variable volume constant pressure cylinder The free floating piston cylinder DuraSite may be installed in a horizontal position on an optional vessel...

Страница 10: ...4 Move all of the mode switches on the Z 65 to their off positions 7 5 Move both timer counter dials to the 0 position 00 minutes 7 6 Move mode switches 1 2 and 3 to the on position The pump will beg...

Страница 11: ...e timer dials on the Z 65 to the sample rate from step 8 1 NOTE The time 18 minutes above corresponds to the dial setting shown for the Z65 model with the timer range setting in the factory position j...

Страница 12: ...8 Press the test button once to initiate the timer sequence 8 3 Adjust the pump volume adjustment knob to the value used in the calculations in step 8 1 Number of turns open on the pump volume knob 3...

Страница 13: ...d the largest pump displacement setting possible NOTE The time 18 minutes above corresponds to the dial setting shown for the Z65 model with the timer range setting in the factory position jumper on t...

Страница 14: ...Press the test button once to initiate the timer sequence NOTE For the Z 65 to operate the DP 2010 System a minimum pressure differential of 3 of water must exist between the high pressure and low pr...

Страница 15: ...lse 10 2 If the input is a dry contact a Terminate the incoming connections to the Z 65 terminal strip see illustration b Turn mode switch 1 to on c Turn mode switch 2 to off d Turn mode switch 3 to o...

Страница 16: ...kes Example 20 pulses turn dials to 20 Press the test button once to load the value into the memory NOTE If the calculated counter setting is less than 1 or greater than 99 the pulses per volume meter...

Страница 17: ...ss steel tubing from the pump body d Screw the stroke adjustment knob all the way down to the 0 cc stroke setting e Unscrew the pump body by hand from the inlet check valve assembly Separation at this...

Страница 18: ...bushing into the bottom of the pump body NOTE Apply a light coat of assembly grease on the plunger shaft prior to installation k Insert all other bushings springs and o rings in their respective seque...

Страница 19: ...ed LED will illuminate if the battery is low NOTE The solenoid must be connected to test the battery condition Battery condition cannot be tested with a volt meter Replacing a Depleted Battery 1 Remov...

Страница 20: ...Location C4 0004 Filter element 1 see diagrams 3 and 4 D3 0002K DP 2000 Severe Service pump seal kit 1 see diagrams 1 and 2 D3 0003 YZ filter regulator repair kit 1 see diagrams 3 and 4 D3 0142 Z 65...

Страница 21: ...lished by depressing and holding the test switch If the DPS is sensing flow in the pipeline the green LED should illuminate If flow is not present the red LED should illuminate 12 3 LCD Stroke Indicat...

Страница 22: ...There are two Z 65 models the Z 65 6 1 and Z 65 6 03 Each Z 65 timer has two ranges for the timer setting dials 1 Z 65 6 1 Range Setting a xx minutes set the configuration jumper to the far left posi...

Страница 23: ...guration jumper to the far left position factory setting b xx minutes set the configuration jumper to the center position Note To obtain maximum battery life choose the longest solenoid stroke rate po...

Страница 24: ...te again This will normally occur very quickly and give the appearance that the green LED blinks on when the pulse input is received and removed 2 Voltage Pulse Input move mode switch 4 to the on posi...

Страница 25: ...DP 2010XHK Version 04142004 ATEX Rev YZ Systems Inc 3101 Pollok Drive Conroe Texas USA 77303 P 936 788 5593 F 936 788 5720 25 Diagram 1 DP 2000 pump assembled...

Страница 26: ...ody P N B1 0015 Discharge Check Discharge Check Valve Bushing Bushing Sleeve P N C3 0007 Valve Spring P N B1 0013 O Ring 108 P N B1 0014 Spring Retainer P N A6 0028 Seal Bushing Stroke Adjustment P N...

Страница 27: ...DP 2010XHK Version 04142004 ATEX Rev YZ Systems Inc 3101 Pollok Drive Conroe Texas USA 77303 P 936 788 5593 F 936 788 5720 27 Diagram 3 YZ filter regulator assembled...

Страница 28: ...2 Upper Dart P N A3 0071 Upper Spring P N C3 0010 P N A3 0070 Piston P N A3 0069 Piston Spring Spring Cap P N A3 0068 P N A3 0067 Bonnet Pneumatic Fitting P N A1 0113 P N A8 0016 Adjustment Screw P N...

Страница 29: ...720 29 Diagram 5 YZ DynaPak Hot Tap Probe Assembly DP HT Adapter 3 4 Root Valve By Customer See Detail Below Section View Hot Tap Adapter DP HT Adapter Body O Ring Valve S S Snap Ring Probe Seal 3 4 N...

Страница 30: ...30 Diagram 5 YZ DynaPak Hot Tap Probe Assembly...

Страница 31: ...155 P N C0 0099 P N Varies See Above Pressure Gauge Stainless Steel Set Screw Inlet Rupture Disc 1800 psi P N A3 0083 Rupture Disc Retainer P N A3 0084 YZ Valve Body P N A3 0137 0 1000 PSI LinkPlus Mo...

Страница 32: ...C0 0048 Qty 8 P N A6 0013 P N G2 0002 Cable Assembly 30 Ft Shrink Wrap SS Bolt P N C0 0047 Qty 8 P N H2 0002 Qty 2 Magnet Support Body Diaphragm Body Diaphragm Body P N A9 5003 High Pressure P N A9 50...

Страница 33: ...D3 0142 1 12 2 Fuses Per Kit Ref No Description Part No Qty Z 65 6 Controller Assembly 1 1 Model Z 65 6 1 F2 0001 Model Z 65 6 03 F2 0018 2 Battery Pack E3 2001 1 3 Stroke Counter Assembly G1 0001 1 4...

Страница 34: ...34 Diagram 9 Z 65 Installation Notes Wiring Control Documentation System Installation Notes and Recommendations...

Страница 35: ...der becomes a maximum of 80 full see volume indicator all valves should be closed The product connection is slowly broken in order to vent any trapped product After vessel removal all connections shou...

Страница 36: ...0 P N C6 1603 DS 1000 Gauge P N A3 0083 Rupture Disc P N A3 0084 YZ UniValve P N C6 1001 Pre Charge Head P N A3 0095 Valve Stem Assembly P N A3 0062 Seat Retaining Washer P N A3 0063 Valve Seat P N C6...

Страница 37: ...DP 2010XHK Version 04142004 ATEX Rev YZ Systems Inc 3101 Pollok Drive Conroe Texas USA 77303 P 936 788 5593 F 936 788 5720 37 Notes...

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