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DP-2010XHK Version 04142004 ATEX Rev.

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720

5

DynaPak 2010 Gas Sampler
The DynaPak 2010 Sampler is a pipeline mounted
system which uses the pneumatically operated,
positive displacement DynaPak 2000 pump, the
Z-65 timer/controller, the YZ filter/regulator and a
low power solenoid valve to obtain gas samples.
The 2010 provides three modes of operation:

A. Time-based sampling in this mode of
operation, the 2010 extracts a gas sample from
the pipeline at regular time intervals.  The volume
of the sample is set by the operator using the
volume adjustment feature of the DP-2000 pump.
The Z-65 controller operates as a recycling timer,
periodically energizing a low power solenoid valve.
Energizing the solenoid valve allows actuation gas
to stroke the DP-2000 pump.  The rate at which
this occurs is a function of operator input.  Two 10
position switches are used to set the off time
interval.  The number of times the solenoid output
is activated is recorded by the onboard LCD stroke
indicator.

B. Time-based sampling  with the Optional
YZ differential pressure switch (DPS-2) 
 this
mode of operation is similar to the time-based
sampling mode, except that the DPS-2 converts a
differential pressure signal to an electrical signal
that the Z-65 timer uses to determine if flow is
present in the pipeline.  In effect, the DPS allows
the Z-65 timer to shut off when flow stops in the
pipeline, and when flow starts again, the ability to
start-up and resume operation.

C. Proportional-to-flow sampling
in this mode of operation, the Z-65 counter
operates as a dividing counter.  The Z-65 counter
periodically energizes a low power solenoid valve.
As in the other two modes of operation, this allows
actuation gas to stroke the DP-2000 pump.  The
rate at which this occurs is a function of operator
input as well as the host computer or other device
that inputs pulses per volume metered.  The two
10-position switches on the Z-65 are used to set
the number of pulses the counter will count before
activating the solenoid output.  The number of
times the solenoid output is activated is recorded
by the onboard LCD stroke indicator.  Sample
volume is again controlled using the DP-2000
volume adjustment knob.

In all three modes of operation, the Z-65 timer/
counter operates using a replaceable internal
battery pack.  The battery pack condition is
monitored by way of two indicator LEDs.  When
the battery pack needs replacement, the red LED
will illuminate when the solenoid output is
activated.  If the battery pack is good, the green
LED will illuminate when the solenoid is activated.

The External Power Option can be used in lieu
of the internal battery pack.  The External Power
Option (model # EPO-120) consists of an AC to
DC convertor and intrinsically safe barrier to
convert 120 VAC power to 28 VDC to operate the
controller without the use of the internal battery
pack.

The Solar Power Option would be used in lieu of
the internal battery pack.  The Solar Power
Option 
(model #SPO-12) consists of a 5 watt
solar panel with RM-12 charger regulator module
and internal 12V, 5 Amp hour battery pack.

3. Theory of Operation

Содержание DynaPak 2010XHK

Страница 1: ...DynaPak2010XHK SystemSupport Manual Version 04142004 ATEX Rev...

Страница 2: ...stocomplywiththewarrantysetforthherein YZ sentireliabilityandthecustomer sexclusiveremedywillbereplacementoftheproduct s or atYZ soption YZ sreasonableefforttomaketheproductmeetthewarrantysetforthhere...

Страница 3: ...present You will need a sample cylinder s during the installation If you have questions concerning installation operation contact your YZ representative or YZ Customer Service at 936 788 5593 This sam...

Страница 4: ...e Entry Fitting Z 65 6 Controller Solenoid Valve Sample Probe Purge Valve Isolation Valve Hot Tap Adapter 3 4 NPT Sample Discharge Tubing Sample Discharge Stroke Adjustment Knob DynaPak 2000 Pump Wiri...

Страница 5: ...in the ability to start up and resume operation C Proportional to flow sampling in this mode of operation the Z 65 counter operates as a dividing counter The Z 65 counter periodically energizes a low...

Страница 6: ...ampler should not be located within the defined meter tube region AGA 3 manual A The number of unobstructed straight pipe diameters upstream see AGA 3 manual B The number of unobstructed straight pipe...

Страница 7: ...solation valve and purge valve are closed g After pipeline pressure has been applied to the sampler check the probe body pipeline connection using a liquid leak detector 5 System Installation Center 1...

Страница 8: ...open Failure to do so may damage the DPS 2 s internal components d Open the other supply valve e Close the equalization valve f Run the free end of the DPS 2 cable through the cable entry connector lo...

Страница 9: ...arranged so that liquid traps are not created 6 2 Variable volume constant pressure cylinder The free floating piston cylinder DuraSite may be installed in a horizontal position on an optional vessel...

Страница 10: ...4 Move all of the mode switches on the Z 65 to their off positions 7 5 Move both timer counter dials to the 0 position 00 minutes 7 6 Move mode switches 1 2 and 3 to the on position The pump will beg...

Страница 11: ...e timer dials on the Z 65 to the sample rate from step 8 1 NOTE The time 18 minutes above corresponds to the dial setting shown for the Z65 model with the timer range setting in the factory position j...

Страница 12: ...8 Press the test button once to initiate the timer sequence 8 3 Adjust the pump volume adjustment knob to the value used in the calculations in step 8 1 Number of turns open on the pump volume knob 3...

Страница 13: ...d the largest pump displacement setting possible NOTE The time 18 minutes above corresponds to the dial setting shown for the Z65 model with the timer range setting in the factory position jumper on t...

Страница 14: ...Press the test button once to initiate the timer sequence NOTE For the Z 65 to operate the DP 2010 System a minimum pressure differential of 3 of water must exist between the high pressure and low pr...

Страница 15: ...lse 10 2 If the input is a dry contact a Terminate the incoming connections to the Z 65 terminal strip see illustration b Turn mode switch 1 to on c Turn mode switch 2 to off d Turn mode switch 3 to o...

Страница 16: ...kes Example 20 pulses turn dials to 20 Press the test button once to load the value into the memory NOTE If the calculated counter setting is less than 1 or greater than 99 the pulses per volume meter...

Страница 17: ...ss steel tubing from the pump body d Screw the stroke adjustment knob all the way down to the 0 cc stroke setting e Unscrew the pump body by hand from the inlet check valve assembly Separation at this...

Страница 18: ...bushing into the bottom of the pump body NOTE Apply a light coat of assembly grease on the plunger shaft prior to installation k Insert all other bushings springs and o rings in their respective seque...

Страница 19: ...ed LED will illuminate if the battery is low NOTE The solenoid must be connected to test the battery condition Battery condition cannot be tested with a volt meter Replacing a Depleted Battery 1 Remov...

Страница 20: ...Location C4 0004 Filter element 1 see diagrams 3 and 4 D3 0002K DP 2000 Severe Service pump seal kit 1 see diagrams 1 and 2 D3 0003 YZ filter regulator repair kit 1 see diagrams 3 and 4 D3 0142 Z 65...

Страница 21: ...lished by depressing and holding the test switch If the DPS is sensing flow in the pipeline the green LED should illuminate If flow is not present the red LED should illuminate 12 3 LCD Stroke Indicat...

Страница 22: ...There are two Z 65 models the Z 65 6 1 and Z 65 6 03 Each Z 65 timer has two ranges for the timer setting dials 1 Z 65 6 1 Range Setting a xx minutes set the configuration jumper to the far left posi...

Страница 23: ...guration jumper to the far left position factory setting b xx minutes set the configuration jumper to the center position Note To obtain maximum battery life choose the longest solenoid stroke rate po...

Страница 24: ...te again This will normally occur very quickly and give the appearance that the green LED blinks on when the pulse input is received and removed 2 Voltage Pulse Input move mode switch 4 to the on posi...

Страница 25: ...DP 2010XHK Version 04142004 ATEX Rev YZ Systems Inc 3101 Pollok Drive Conroe Texas USA 77303 P 936 788 5593 F 936 788 5720 25 Diagram 1 DP 2000 pump assembled...

Страница 26: ...ody P N B1 0015 Discharge Check Discharge Check Valve Bushing Bushing Sleeve P N C3 0007 Valve Spring P N B1 0013 O Ring 108 P N B1 0014 Spring Retainer P N A6 0028 Seal Bushing Stroke Adjustment P N...

Страница 27: ...DP 2010XHK Version 04142004 ATEX Rev YZ Systems Inc 3101 Pollok Drive Conroe Texas USA 77303 P 936 788 5593 F 936 788 5720 27 Diagram 3 YZ filter regulator assembled...

Страница 28: ...2 Upper Dart P N A3 0071 Upper Spring P N C3 0010 P N A3 0070 Piston P N A3 0069 Piston Spring Spring Cap P N A3 0068 P N A3 0067 Bonnet Pneumatic Fitting P N A1 0113 P N A8 0016 Adjustment Screw P N...

Страница 29: ...720 29 Diagram 5 YZ DynaPak Hot Tap Probe Assembly DP HT Adapter 3 4 Root Valve By Customer See Detail Below Section View Hot Tap Adapter DP HT Adapter Body O Ring Valve S S Snap Ring Probe Seal 3 4 N...

Страница 30: ...30 Diagram 5 YZ DynaPak Hot Tap Probe Assembly...

Страница 31: ...155 P N C0 0099 P N Varies See Above Pressure Gauge Stainless Steel Set Screw Inlet Rupture Disc 1800 psi P N A3 0083 Rupture Disc Retainer P N A3 0084 YZ Valve Body P N A3 0137 0 1000 PSI LinkPlus Mo...

Страница 32: ...C0 0048 Qty 8 P N A6 0013 P N G2 0002 Cable Assembly 30 Ft Shrink Wrap SS Bolt P N C0 0047 Qty 8 P N H2 0002 Qty 2 Magnet Support Body Diaphragm Body Diaphragm Body P N A9 5003 High Pressure P N A9 50...

Страница 33: ...D3 0142 1 12 2 Fuses Per Kit Ref No Description Part No Qty Z 65 6 Controller Assembly 1 1 Model Z 65 6 1 F2 0001 Model Z 65 6 03 F2 0018 2 Battery Pack E3 2001 1 3 Stroke Counter Assembly G1 0001 1 4...

Страница 34: ...34 Diagram 9 Z 65 Installation Notes Wiring Control Documentation System Installation Notes and Recommendations...

Страница 35: ...der becomes a maximum of 80 full see volume indicator all valves should be closed The product connection is slowly broken in order to vent any trapped product After vessel removal all connections shou...

Страница 36: ...0 P N C6 1603 DS 1000 Gauge P N A3 0083 Rupture Disc P N A3 0084 YZ UniValve P N C6 1001 Pre Charge Head P N A3 0095 Valve Stem Assembly P N A3 0062 Seat Retaining Washer P N A3 0063 Valve Seat P N C6...

Страница 37: ...DP 2010XHK Version 04142004 ATEX Rev YZ Systems Inc 3101 Pollok Drive Conroe Texas USA 77303 P 936 788 5593 F 936 788 5720 37 Notes...

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