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AFFINITY DUAL CAPACITY HYDRONIC INSTALLATION MANUAL

The Aurora Base Control System cont.

Aurora ‘Base’ Control

NOTE:

 Refer to the Aurora Base Control Application and 

Troubleshooting Guide and the Instruction Guide: Aurora 

Interface and Diagnostics (AID) Tool for additional information.

Control Features

•  Random start at power up
•  Anti-short cycle protection
•  High and low pressure cutouts
•  Loss of charge
•  Water coil freeze detection
•  Over/under voltage protection
• Load shed
• Emergency shutdown
• Diagnostic LED
•  Test mode push button switch
• Alarm output
•  Accessory output with N.O. and N.C.
• Modbus communication

Field Selectable Options via Hardware

DIP Switch (SW1)

– Test/Configuration Button (See SW1 

Operation Table)

Test Mode

The control is placed in the test mode by holding the push 
button switch SW1 for 2 - 5 seconds. In test mode most of 
the control timings will be shortened by a factor of sixteen 
(16). LED3 (green) will flash at 1 second on and 1 second 
off. Additionally, when entering test mode LED1 (red) will 
flash the last lockout one time. Test mode will automatically 
time out after 30 minutes. Test mode can be exited by 
pressing and holding the SW1 button for 2 to 5 seconds or 
by cycling the power. 

NOTE: 

Test mode will automatically 

be exited after 30 minutes.

Reset Configuration Mode

The control is placed in reset configuration mode by 
holding the push button switch SW1 for 50 to 60 seconds. 
This will reset all configuration settings and the EEPROM 
back to the factory default settings. LED3 (green) will turn 
off when entering reset configuration mode. Once LED3 
(green) turns off, release SW1 and the control will reset.

DIP Switch (SW2) 

SW2-1 (Source)

 FP1 Selection – Low water coil temperature 

limit setting for freeze detection. On = 30°F; 

 

Off = 15°F.

SW2-2 (Load)

 FP2 Selection – On = 30°F; Off = 15

°

F

SW2-3

  RV – O/B - thermostat type. Heat pump 

thermostats with “O” output in cooling or “B” 
output in Heating can be selected. On = O;  Off = B.

SW2-4

  Access Relay Operation (P2)

and 2-5

Access Relay Operation

SW2-4

SW2-5

Cycle with Blower

n/a

Cycle with Compressor

OFF

OFF

Water Valve Slow Opening

ON

OFF

Cycle with Comm. T-stat Hum Cmd

n/a

Cycle with Blower

 - (Not used on water-to-water)

Cycle with Compressor

 - The accessory relay will cycle 

with the compressor output.

Water Valve Slow Opening

 - The accessory relay will 

cycle and delay both the blower and compressor output 
for 90 seconds.

SW2-6

  CC Operation – selection of single or dual capacity 

compressor. On = Single Stage; Off = Dual Capacity

SW2-7

  Lockout and Alarm Outputs (P2) – selection of a 

continuous or pulsed output for both the LO and 
ALM Outputs. On = Continuous; Off = Pulsed

SW2-8

Future Use

Alarm Jumper Clip Selection

From the factory, ALM is connected to 24 VAC via JW2. By 
cutting JW2, ALM becomes a dry contact connected to ALG.

Field Selectable Options via Software

(Selectable via the Aurora AID Tool)

Safety Features

The following safety features are provided to protect the 
compressor, heat exchangers, wiring and other components 
from damage caused by operation outside of design conditions. 

Fuse 

– a 3 amp automotive type plug-in fuse provides 

protection against short circuit or overload conditions.

Anti-Short Cycle Protection

 – 4 minute anti-short cycle 

protection for the compressor.

Random Start 

– 5 to 80 second random start upon power up.

Содержание YAWT100

Страница 1: ...Due to continuous product improvement specifications are subject to change without notice Visit us on the web at www york geothermal com Additional rating information can found at www ahridirectory or...

Страница 2: ......

Страница 3: ...and Controls Setup 16 17 Control Features 18 19 Sequence of Operation 20 Inputs and Output Configuration 21 Unit Display and Interface 22 24 Reference Calculations 25 Legend and Notes 25 Unit Startup...

Страница 4: ...0 60 3 5 575 60 3 IntelliStartTM Option 0 None 3 IntelliStart2 Vintage Factory Use Only Future Option SS Standard Option Control Box Location 1 Front 2 Back Water Connections B Back mounted connection...

Страница 5: ...stored in a location that provides adequate protection from dirt debris and moisture WARNING To avoid equipment damage do not leave the system filled in a building without heat during cold weather unl...

Страница 6: ...5 58 24 01 10 18 12 11 14 05 5 28 5 82 2 26 21 07 2 26 LOAD SOURCE FRONT BACK WATERLINES 2 PRIMARY SERVICE ACCESS LOAD SOURCE CONTROL BOX FRONT LOCATION 2 ALTERNATE SERVICE ACCESS OPTIONAL LOW VOLTAGE...

Страница 7: ...0 150 180 Compressor 2 each Scroll Factory Charge R410A oz kg 62 1 76 62 1 76 62 1 76 62 1 76 Load Water Connection FPT in 2 2 2 2 Source Water Connection FPT in 2 2 2 2 Weight Operating lb kg 390 177...

Страница 8: ...rainer Hose Kit set includes 2 Hose kit includes a 2 stainless steel braided hose with integral P T plug and 2 Y strainer Field Connected Water Piping Water Flow Rate The proper water flow must be del...

Страница 9: ...tering of the water must be performed to ensure the water is free from damaging materials CAUTION Water piping exposed to outside temperature may be subject to freezing Open Loop Well Water Systems In...

Страница 10: ...lief valve Part No SRV30 should be used in hydronic applications 1 1 2 FPT Expansion Tank Air Vent Pressure Gauge 30 PSI RELIEF VALVE Air Separator Back Flow Preventer Pressure Relief Valve GEO STORAG...

Страница 11: ...ppm Less than 0 5 ppm Less than 0 5 ppm Ammonia Hydroxide Less than 0 5 ppm Less than 0 5 ppm Less than 0 5 ppm Ammonia Sulfate Less than 0 5 ppm Less than 0 5 ppm Less than 0 5 ppm Total Dissolved So...

Страница 12: ...150 L1 L2 208 230 60 1 187 253 42 0 26 9 145 0 51 0 26 9 33 6 60 L3 L4 208 230 60 1 187 253 42 0 26 9 145 0 51 0 4 2 4 2 35 3 42 0 60 Single 208 230 60 3 187 253 35 0 22 4 190 0 114 0 44 8 50 4 70 Si...

Страница 13: ...13 AFFINITY DUAL CAPACITY HYDRONIC INSTALLATION MANUAL Wiring Schematics...

Страница 14: ...FP2 15 F 30 F FP1 15 F 30 F Com1 LED5 Com2 LED5 Test Mode F1 3 A P1 P9 C PWM 1 2 3 4 5 6 7 8 ALM ALG ACC COM ACC NO ACC NC R C G Y1 EH2 C EH1 C CO C R C R Off Faul t LED1 R Status LED3 Config LED2 CC2...

Страница 15: ...ack Black Bro wn Bro wn Blue White 30 Blue White 31 Red White 32 Red White 33 Capacitor CT A Compr essor Common CT A Aux Heat Ct Load Pump CT Black Black Bro wn Bro wn Source Pump CT Aux 2 CT Capacito...

Страница 16: ...W2 P9 LO O B Y2 W DH P8 P7 RS485 NET RS485 NET P6 RS485 EXP P3 SW2 On Reheat Normal L Output Type CC Dual Si ngle Acc Dip 5 Acc Dip 4 RV B O FP2 15 F 30 F FP1 15 F 30 F Com1 LED5 Com2 LED5 Test Mode F...

Страница 17: ...Black Black Bro wn Bro wn Blue White 30 Blue White 31 Red White 32 Red White 33 Capacitor CT A Compr essor Common CT A Aux Heat Ct Load Pump CT Black Black Bro wn Bro wn Source Pump CT Aux 2 CT Capaci...

Страница 18: ...1 Black Y2 Orange 60 CCA CCA Violet 18 Violet 19 CCB CCB Vi Wh 20 Vi Wh 21 Orange 61 Gr Yl 5 GND Wh Yellow 62 Yellow 63 Gray 64 Gray 65 Blue 66 Blue 67 Black 68 Black 69 Orange White 70 Orange White 7...

Страница 19: ...Wh 94 SCT B Blue 26 Blue 27 Red 28 Red 29 Black Black Bro wn Bro wn Blue White 30 Blue White 31 Red White 32 Red White 33 Comp A T1 Comp A T2 Aux Heat Ct Load Pump CT Black Black Bro wn Bro wn Source...

Страница 20: ...ility for complete fault detection text at the thermostat Aurora uses the Modbus communication protocol to communicate between modules Each module contains the logic to control all features that are c...

Страница 21: ...gging of up to 12 months Can also be tempo rarily installed for troubleshooting Optional Service Device Description Aurora Base Aurora Advanced Aurora Interface and Diagnostics AID Tool Allows setup m...

Страница 22: ...eset configuration mode Once LED3 green turns off release SW1 and the control will reset DIP Switch SW2 SW2 1 Source FP1 Selection Low water coil temperature limit setting for freeze detection On 30 F...

Страница 23: ...nt should reset The resistance value must remain below the selected set point for the entire length of the appropriate delay to be recognized as a fault This fault will be ignored for the initial 2 mi...

Страница 24: ...de Slow Flash Lockout Active Fast Flash Dehumidification Mode Flash Code 2 Future Use Flash Code 3 Future Use Flash Code 4 Load Shed Flash Code 5 ESD Flash Code 6 Future Use Flash Code 7 Fault LED LED...

Страница 25: ...P 1 ID This is the AXB ModBus ID and should always read On DIP 2 3 Future Use DIP 4 5 Accessory Relay2 A second DIP configurable accessory relay is provided that can be cycled with the compressor 1 or...

Страница 26: ...ts Monitoring Sensor Kits Energy Monitoring Standard Sensor Kit The Energy Monitoring Kit includes four current transducers source pump load pump auxiliary heat 1 and auxiliary heat 2 added to the exi...

Страница 27: ...t Freeze Detection FP1 5 Yes Hard or Soft Freeze protection sensor has tripped 15 or 30 degF for 30 continuous sec Fault Condensate Overflow 7 Yes Hard or Soft Condensate switch has shown continuity f...

Страница 28: ...om the Main Menu scroll to MENU and press the enter button on the keypad 2 Select SET DATE 3 SET MONTH by using the up and down arrows Then press the enter button on the keypad to save the month 4 SET...

Страница 29: ...he pin The screen will display LOCKED and return to the main Screen 6 Once you return to the Main Screen in the upper left of the screen will alternate between LOCKED and the date and time 7 Once unlo...

Страница 30: ...the outputs are off due to a warm weather shutdown condition the proper message should be displayed Mode Select Display Manual Tank Control Display Outdoor Reset or Tank Auto Control OPERATING MODE S...

Страница 31: ...C2 Relay C3 Relay C3 Y C3 R C3 Relay C4 Relay C4 Y C4 R C4 O C4 O C3 O C2 O C1 Y3 Y4 O R C P Y1 Y2 P6 P2 Relay Board Note1 R C O P1 P C1 C2 C3 C4 RB P5 R C1 C P R C2 Relay C1 Relay C1 Y C1 Relay C2 Re...

Страница 32: ...ating and cooling will need to be selected manually with their own tank setpoints in the Tank Control Manual screen Default temperature for tank setpoint is 120 F with a 5 F deadband The set range is...

Страница 33: ...configured When selecting a dual capacity unit the next available stage will automatically become dual stage 2 Example If DUAL 1 STG 1 has been selected for C1 then C2 will automatically be DUAL 1 STG...

Страница 34: ...and 40 F If NONE is selected the AUX heat can come on at any time regardless of the outdoor air temperature An outdoor air sensor TSU02 must be installed for this option Lead Lag If only C1 is selecte...

Страница 35: ...ollowing screen is shown summarizing the information the installer has inserted in the previous screens INPUT DEALER INFO BRAND NAME MODEL NUMBER SERIAL NUMBER CONTRACTOR NAME CONTRACTOR PHONE SAVE SE...

Страница 36: ...load fluid temperature from heat pump PSI pressure drop in pounds per square inch LGPM load flow in gallons per minute FT HD pressure drop in feet of head LWPD load heat exchanger water pressure drop...

Страница 37: ...te line voltage during heating or cooling Refer to Line Voltage Calibration in this manual for more details b Smart Grid Setup Select Action option for utility received on peak signal Unit Startup Con...

Страница 38: ...monitoring can be read on the following component i AID tool instantaneous information only Startup Steps Set thermostat control above cooling setpoint Set thermostat control in cooling mode Slowly re...

Страница 39: ...0 100 125 300 315 12 14 8 12 70 125 150 315 330 14 18 8 12 90 150 165 330 345 25 30 8 12 100 30 85 110 365 380 10 12 7 11 50 110 135 385 400 12 14 7 11 70 135 165 400 415 14 18 3 7 120 50 110 135 485...

Страница 40: ...47 0 130 4 113 8 97 1 196 6 236 6 276 6 316 6 70 181 6 165 2 148 7 132 3 186 7 226 2 265 8 N A 90 216 3 200 0 N A N A 176 8 215 9 255 0 N A 110 Not Available 166 9 205 6 N A N A 180 48 48 30 126 2 108...

Страница 41: ..._____ F ______PSI ______SAT F ______ F ______ F Liquid Line NOTE Do not attach refrigerant gauges unless a problem is suspected Suction Discharge Compressor RV Braze Plate Braze Plate FD ______PSI ___...

Страница 42: ..._ AMPS n ______ AMPS n ______ AMPS Watts m x n x 0 85 o _____ WATTS o ______ WATTS o ______ WATTS 6 CAPACITY Cooling Capacity HR o x 3 413 p _____ btu hr Heating Capacity HE o x 3 413 p _____ btu hr 7...

Страница 43: ...side b Cooling 1 Plugged heat exchanger on source side 2 Low water flow on source side 3 Water too warm source side 7 The compressor overload protection may be open 8 The internal winding of the compr...

Страница 44: ...there is for scaling Low GPM flow rates produce higher temperatures through the heat exchanger To avoid excessive pressure drop and the possibility of metal erosion do not exceed GPM flow rate as sho...

Страница 45: ...anel back mount 42C547 01 42C547 01 Top Panel Large top mount 42C547 02 42C547 02 Top Panel Small top mount 42C547 03 42C547 03 12 09 20 Part Description NDW150 NDW180 208 230 60 3 208 230 60 3 460 60...

Страница 46: ...46 AFFINITY DUAL CAPACITY HYDRONIC INSTALLATION MANUAL...

Страница 47: ...47 AFFINITY DUAL CAPACITY HYDRONIC INSTALLATION MANUAL Pages Description Date By Misc Updated with Aurora Controls 01 Jan 2021 MA All First Published 19 Jun 2013 DS Revision Guide...

Страница 48: ...and specifications without notice Product Affinity Series Type Geothermal Hydronic Heat Pumps Size 8 15 Ton Dual Capacity Document Type Installation Manual Part Number IM1007WK6A Release Date 01 21 Yo...

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