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5168273-YIM-A-1115 

38

Johnson Controls Unitary Products

available). For the 18 kW heater 18 kW will be energized, for 
the 36 kW heater 18 kW will be energized, for the 54 kW heater 
18 kW will be energized, and for 72 kW heater 36 kW will be 
energized. In the event that all compressors are locked out by 
the UCB, the total available kW of electric heat will be energized 
on a call for “W2”. Take note that the MV terminal on the UCB is 
constantly monitored while there is a demand for heat. If the 
UCB does not see 24vac at terminal MV after six minutes, it 
initiates an LCD display alarm, indicating a heating problem.

Without Electric Heat

When the thermostat calls for heating, the low voltage control 
circuit is completed between “R” and “W1”. This 24vac signal is 
passed through the UCB to the RW1 Relay and the MV terminal 
on the UCB. Contacts RW1-1 open, assuring the reversing 
valve cannot be energized, except during defrost. Contacts 
RW1-2 close. If its ASCD timer is satisfied the UCB will 
energize compressor #1 contactor M1. After a two second 
delay, it then energizes compressor #2 contactor M2. 
Therefore, on a call for heat from W1, both sets of compressors 
are always energized, unless one or the other is locked out by 
the UCB. Also on the call for heat, the UCB energizes the M4 
and M6 contactor, which brings on the condenser fans.

Take note that the MV terminal on the UCB is constantly 
monitored while there is a demand for heat. If the UCB does not 
see 24vac at terminal MV after six minutes, an LCD display 
alarm will indicate a heating issue.

Defrost Initiation

Defrost control implements a temperature differential, demand 
defrost algorithm. The heat pump is allowed to operate in the 
heating mode until the combination of outdoor ambient 
temperature and outdoor coil temperature indicate that 
defrosting is necessary. When the coil temperature is 
maintained below the initiate point for a given ambient 
temperature, continuously for 4-1/2 minutes, the heat pump is 
put into a defrost cycle. This 4-1/2 minute timer eliminates 
unnecessary defrost cycles caused by refrigeration surges such 
as those that occur at the start of a heating cycle.

For defrost, the UCB will signal the energizing of the reversing 
valve and de-energizing the systems condenser fan 
motor(s).The unit's optional electric first-stage heater is also 
energized via a 24-volt VAC output terminal labeled "H2".

Defrost Termination

The UCB terminates the defrost mode when either of the 
following two conditions are met;

1.

The outdoor coil temperature sensor reaches 50°F, or 

2.

The maximum allowable defrost run time of 8 minutes.

Interval between Defrosts

A timed inhibit feature prevents the system from responding to 
a call for defrost less than 40 minutes after the initiation of the 

previous defrost. After this inhibit time has expired, temperature 
conditions must call for defrost continuously for 4- 1/2 minutes 
before another defrost cycle is initiated. A temperature inhibit 
feature prohibits defrost if the coil temperature is above 40°F. 
All defrost timing occurs only while the compressor is on.

Forced Defrost

A forced-defrost feature puts the system into a defrost cycle 
every 6 hours and 4 minutes to recirculate lubricants, unless the 
coil temperature is above 40°F. All defrost timing occurs only 
while the compressor is on.

For trouble shooting purposes, the defrost cycle can be 
manually initiated by selecting "Test Defrost" in the UCB menu.

Electric Heat Operation Errors

Temperature Limit

If the UCB senses zero volts from the high temperature limit, 
the indoor blower motor is immediately energized.

This limit is monitored regardless of unit operation status, i.e. 
the limit is monitored at all times.

If the temperature limit opens three times within one hour, it will 
lock-on the indoor blower motor.

Safety Controls

The UCB monitors the temperature limit switch of electric heat 
units.

Temperature Limit Switch (TLS 1, 2)

This control is located inside the heater compartment and is set 
to open at the temperature indicated in the Limit Control Setting 
Table 17. It resets automatically. The limit switch operates 
when a high temperature condition, caused by inadequate 
supply air flow occurs, thus shutting down the heater and 
energizing the blower.

Table 17: Limit Control Setting

VOLTAGE

HEATER

Limit Switch Opens, ºF

kW

TLS1

TLS2

208/230

18

140

-

36

140

140

54

140

120

72

140

120

460

18

120

-

36

120

120

54

120

110

72

130

110

575

18

120

-

36

120

120

54

120

120

72

120

120

Содержание XP SERIES W/SIMPLICITY

Страница 1: ...XP180 240 Unit Clearances 12 5 Control Wire Sizes 15 6 Electrical Data 17 7 XP180 240 Physical Data 21 8 Electric Heat Minimum Supply Air 23 9 Simplicity SE Economizer Board Details 25 10 Altitude Tem...

Страница 2: ...w all other applicable safety precautions and codes including ANSI Z223 1 or CSA B149 1 latest edition Wear safety glasses and work gloves Use quenching cloth and have a fire extinguisher available du...

Страница 3: ...your local York parts distribution center for authorized replacement parts Approvals Design certified by CSA as follows 1 For use as a Heat Pump unit with supplemental electric heat 2 For outdoor inst...

Страница 4: ...tric RLF1 C Economizer w o Barometric RLF D Economizer w Power EXH1 H Motorized Damper J Motorized Damper w Baro RLF1 Outdoor Air Option 1 No Service Options 2 DSC Disconnect Switch 3 NCO Non PWR Conv...

Страница 5: ...C22 1 2 Installation Codes CSA B149 1 3 Local plumbing and waste water codes and 4 Other applicable local codes Refer to unit application data found in this document If components are to be added to...

Страница 6: ...32 504 125 575 3 60 540 630 125 Simplicity SE Control Board 110 Volt Convenience Outlet Powered or Non Powered Optional Disconnect Location Optional Disconnect Switch Bottom Power and Control Wiring E...

Страница 7: ...Refer to Table 4 for clearances required for combustible construction servicing and proper unit operation Rigging And Handling Exercise care when moving the unit Do not remove any packaging until the...

Страница 8: ...Weight Figure 6 Center of Gravity A D B C A D E C F B A B C D FRONT A C D F B E FRONT Table 2 XP180 240 Unit Weight Size Tons Model Weight lbs Center of Gravity 4 Point Load Location lbs 6 Point Load...

Страница 9: ...ont 3 4 NPS Fem Bottom B 3 5 8 KO Power Wiring Front 3 NPS Fem Bottom 6 7 8 A CONTROL WIRING ENTRY COIL GUARD KIT CONDENSER COILS B POWER WIRING ENTRY 5 43 3 4 9 3 4 35 5 7 8 136 1 4 DOT PLUG For pres...

Страница 10: ...proper size of the supply and return air duct connections UNIT BASE WITH RAILS Shown separately to illustrate Bottom Duct openings and Power Connection locations 12 1 2 9 1 4 8 1 8 9 3 4 3 3 4 B POWER...

Страница 11: ...ncludes a power exhaust option The covering consists of a heavy black paper composition 3 Replace the side supply and return air compartment panels For side duct applications 1 Replace the side panels...

Страница 12: ...y be installed on combustable floors made from wood or class A B or C roof covering materials 0 Rear 24 W O Economizer Left 24 W O Economizer 49 W Economizer 36 W Economizer 3 3 If economizer is facto...

Страница 13: ...nges to insure adequate sealing Adjusting the damper to the desired air flow may be done before mounting the hood into position or after installation by removing the front hood panel or the screen on...

Страница 14: ...ssor terminals during starting and running conditions are indicated on the unit Rating Plate and Table 1 The internal wiring harnesses furnished with this unit are an integral part of the design certi...

Страница 15: ...ns enclosed with thermostat for general installation procedure Seven 7 color coded insulated wires should be used to connect the thermostat to the unit Refer to Table 5 for control wire sizing and max...

Страница 16: ...Smoke Detector circuit Jumper is required for any co of R RC or RH 5 5 OCC is an output from the thermostat to indicate the Occupied on X is an input to the thermostat to display Error Status condi on...

Страница 17: ...15 6 5 0 NONE 38 3 50 E18 18 1 21 7 65 3 70 E36 36 2 43 3 65 3 70 E54 54 2 65 73 1 80 E72 72 2 86 6 94 7 110 575 3 60 9 78 14 1 6 5 2 0 NONE 28 7 35 E18 18 1 17 3 50 3 60 E36 36 2 34 6 50 3 60 E54 54...

Страница 18: ...129 9 158 7 175 E72 72 2 173 2 202 225 460 3 60 12 2 100 19 2 15 6 5 5 NONE 43 3 50 E18 18 1 21 7 70 3 80 E36 36 2 43 3 70 3 80 E54 54 2 65 79 3 90 E72 72 2 86 6 101 110 575 3 60 9 78 14 1 6 5 2 4 NO...

Страница 19: ...4 54 2 129 9 154 2 175 E72 72 2 173 2 197 5 225 460 3 60 12 2 100 19 2 15 9 7 0 NONE 41 5 50 E18 18 1 21 7 68 5 70 E36 36 2 43 3 68 5 70 E54 54 2 65 77 1 90 E72 72 2 86 6 98 7 110 575 3 60 9 78 14 1 6...

Страница 20: ...54 2 129 9 166 7 175 E72 72 2 173 2 210 225 460 3 60 12 2 100 19 2 15 9 7 5 NONE 46 5 50 E18 18 1 21 7 73 5 80 E36 36 2 43 3 73 5 80 E54 54 2 65 83 3 90 E72 72 2 86 6 105 110 575 3 60 9 78 14 1 6 7 8...

Страница 21: ...stem power KW COP 14 62 3 25 23 80 3 20 17 F Net Capacity Btu hr 99 500 146 000 System power KW COP 13 62 2 05 20 96 2 00 DIMENSIONS inches Length 136 1 4 180 19 32 Width 92 92 Height 52 5 8 52 5 8 OP...

Страница 22: ...BK090 Belt BX81 BX78 BX78 BX75 Motor HP each 5 7 5 7 5 10 RPM 1750 1750 1750 1760 Frame size 184T 213T 213T 215T FILTERS Quantity Size 4 16 x 25 x 2 12 12 x 24 x 2 1 2 4 16 x 20 x 2 1 2 4 16 x 25 x 4...

Страница 23: ...ly fan system both set points should be set to the same value Free Cooling Four types of free cooling options are available dry bulb changeover single enthalpy dual enthalpy changeover and Auto Dry Bu...

Страница 24: ...mpressor output be turned ON if the economizer output is less than 100 even if the differential between zone or return temperature and the current cooling setpoint is great enough to demand more than...

Страница 25: ...omizer actuator position feedback Connects through circuit trace to 24V IN pin HOT C COM Mixed Air Temperature sensor input from 10K 77 F Type III negative temperature coefficient thermistor MAT param...

Страница 26: ...per Used to ramp the power exhaust fan VFD position the discharge damper actuator COM 24 VAC common 0 10 VDC negative for the power exhaust variable frequency drive discharge damper modulating power e...

Страница 27: ...Range parameter sets the CO2 parts per million measured by the indoor air quality sensor when it outputs 10 VDC IAQ parameter reports input status 0 5000ppm Used for demand ventilation functions if th...

Страница 28: ...Adjustment Remove the economizer access panel from the unit Loosen but do not remove the two panel latches Locate the economizer actuator where the following adjustment can be made With power exhaust...

Страница 29: ...ses In order to use the indoor blower tables for high altitude applications certain corrections are necessary A centrifugal fan is a constant volume device This means that if the rpm remains constant...

Страница 30: ...given is at an elevation of 5 000 ft The first step is to convert this static pressure to equivalent sea level conditions Sea level static pressure 1 5 832 1 80 Enter the blower table at 6000 sCFM and...

Страница 31: ...5 0 HP motor The 7 5 HP motor is required 6 1020 RPM is within the range of the 7 5 HP drives 7 Using the 7 5 HP motor and drive 3 5 turns open will achieve 1020 RPM Example Supply Air Blower Perform...

Страница 32: ...880 5 52 916 5 90 954 6 27 992 6 61 1030 6 94 1067 7 26 1103 7 58 7 5 HP Field Supplied Drive XP240 20 Ton Side Duct Air Flow CFM Available External Static Pressure IWG1 1 Blower performance includes...

Страница 33: ...1 7 49 7600 852 4 73 885 5 21 920 5 63 956 6 01 992 6 36 1027 6 68 1063 6 98 1097 7 27 1130 7 56 7 5 HP Field Supplied Drive XP240 20 Ton Bottom Duct Air Flow CFM Available External Static Pressure IW...

Страница 34: ...actual CFM through the unit can be determined from the curve in Pressure Drop vs Supply Air CFM Figure 19 After readings have been obtained remove the tubes and reinstall the two 5 16 dot plugs that...

Страница 35: ...tment Figure 17 4 Tighten blower pulley and motor sheave set screws after any adjustments Re check set screws after 10 12 hours run time recommended Belt drive blower systems MUST be adjusted to the s...

Страница 36: ...the cooling system is halted as with a completion of a call for cooling Heating always takes priority Continuous Blower By setting the room thermostat fan switch to ON the supply air blower will oper...

Страница 37: ...uts for each cooling system 1 An evaporator low limit sensor EC1 2 Located on the Suction Line at the Evaporator Coil to protect against low evaporator temperatures due to a low airflow or a low retur...

Страница 38: ...of a heating cycle For defrost the UCB will signal the energizing of the reversing valve and de energizing the systems condenser fan motor s The unit s optional electric first stage heater is also ene...

Страница 39: ...in the wrong direction Refer to Phasing Section in general information section Check blower drive belt tension 6 Check the unit supply air CFM 7 Measure evaporator fan motor s amp draw 8 Set the room...

Страница 40: ...inaccurate 2 This chart is applicable to unit with the TXV s left to the factory setting If the TXV s have been adjusted in the field the charging chart may no longer apply 200 250 300 350 400 450 500...

Страница 41: ...pressure grease gun pump grease Chevron SRI 2 or equivalent into the bearing cavity until new grease shows at the open port Do not over lubricate Run the motor for ten minutes until excess grease is p...

Страница 42: ...is on the top Status line hit the ENTER button This action steps the LCD display into the status mode Hit ENTER to view the status menu Press Enter Step 2 7KH UVW LWHP XQGHU WKH status menu is DVent M...

Страница 43: ...ER CANCEL JOY C PWR 7 7 77 Clg Engaged LeadLag Engaged Press Enter Joy Stick Down 2 Step 6 By toggling down twice the screen reaches the ClgOcc SP screen or Cooling Occupied Set Point ENTER CANCEL JOY...

Страница 44: ...microprocessor connects through circuit trace to the SD 24 terminal SD 24 24 VAC hot out for factory accessory smoke detector condensate overflow and or user shutdown relay switching in series Connec...

Страница 45: ...Lit indicates 24 VAC is present at C and 24V terminals FAULT Red hard lockout networking error and firmware error indicator 1 2 second on off flashing indicates one or more alarm is currently active 1...

Страница 46: ...stor Input required for operation of 2 compressor units not active for 1 compressor units 3 625 VDC reading EC2 to EC2 with open circuit Used in suction line temperature safety Pinned connections on r...

Страница 47: ...reheat components Effective only for reheat units output with reheat operation FAN 24 VAC hot output for indoor blower contactor coil indoor blower VFD enable relay coil Output with heat cool operati...

Страница 48: ...nter of the board Positive of the 15 VDC reading to C circuit for powering an optional netstat and or Multi Touch gateway C Common for SA BUS power and communication circuits Also incorporated in the...

Страница 49: ...C Field Connected BUS BACnet MSTP communication circuit Earth ground reference of the cable to prevent interference on the FC bus BACnet MSTP communication circuit Item Selector in red housing at left...

Страница 50: ...start up This confidence is supported by the 30 day dealer protection coverage portion of our standard warranty policy which states that Johnson Controls UPG will cover parts and labor on new equipmen...

Страница 51: ...ll open position and the frequency drive is operating at 60 HZ Do not proceed with the equipment start up without the design CFM information Design Supply Air CFM __________________________ Design Ret...

Страница 52: ...and control complete Air Moving Inspection Completed See Notes Alignment of drive components Belt tension adjusted properly Blower pulleys tight on shaft bearing set screws tight wheel tight to shaft...

Страница 53: ...to increase of decrease the airflow to meet the design conditions If the motor pulley size was changed measure the outside diameters of the motor and blower pulleys and record those diameters here Bl...

Страница 54: ...Return Air Temperature ________________ F db ________________ F wb ________________ RH Mixed Air Temperature ________________ F db ________________ F wb ________________ RH Supply Air Temperature ____...

Страница 55: ...__________________________________________________________________ _______________________________________________________________________________________________________ _____________________________...

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