manualshive.com logo in svg
background image

5168273-YIM-A-1115 

36

Johnson Controls Unitary Products

Sequence Of Operation

Cooling Sequence Of Operation

NOTE: 

For more in-depth sequence of operation of the 
Simplicity® SE control please refer to LIT-12011950 on 
www.upgnet.com under Product Center \ Equipment 
Catalog \ Commercial Products \ Zoning Systems and 
Controls.

For XP units, a "Y1" call for the first stage of cooling is passed 
to the Unit Control Board (UCB) which then determines whether 
the requested operation is available and if so, which 
components to energize. With a "Y1" call for first stage cooling 
the UCB will determine if a first stage cooling output is valid as 
long as all safeties and time-delays allow a C1 output for 
cooling. The C1 relay on the UCB will close and send 24 volts 
to the M1 relay starting the first stage compressor and also 
energizing M4 relay starting the associated condenser fans. 
During any call for fan or cooling the FAN output on the UCB 
will energize the M3 relay starting the supply fan.

If a Y2 call is present it is passed to the Unit Control Board 
(UCB) which then determines whether the requested operation 
is available and if so, which components to energize. With a 
"Y2" call for first stage cooling the UCB will determine if a 
second stage cooling output is valid as long as all safeties and 
time-delays allow a C2 output for cooling. The C2 relay on the 
UCB will close and send 24v to the M2 relay starting the second 
stage compressor also energizing M6 relay starting the 
associated condenser fans. During any call for fan or cooling 
the FAN output on the UCB will energize the M3 relay starting 
the supply fan.

Heating Sequence of Operation

For heating, a call for "W1" for the first stage of heating or heat 
pump mode, the UCB drives both the C1, C2 compressor 
relays, M4 & M6 outdoor fan relays and de-energizes RW1 to 
force the reversing valve into heat pump mode. A "W1" call runs 
100% of compression for heating mode.

The thermostat makes a circuit between “R” and “W2” for the 
second stage of heating. The UCB passes the “W2” signal on 
energizing a relay (RW2), which energizes the electric heaters if 
available.

In both cases, when the "W1" call is sensed, the indoor air 
blower is energized following a specified heating delay.

If at any time a call for both heating and cooling are present, the 
heating operation will be performed. If operating, the cooling 
system is halted as with a completion of a call for cooling. 
Heating always takes priority.

Continuous Blower

By setting the room thermostat fan switch to "ON," the supply 
air blower will operate continuously.

Intermittent Blower

With the room thermostat fan switch set to "AUTO" and the 
system switch set to either the "AUTO" or "HEAT" settings, the 
blower is energized whenever a cooling or heating operation is 
requested. The blower is energized after any specified delay 
associated with the operation.

When energized, the indoor blower has a minimum run time of 
30 seconds. 

Additionally, the indoor blower has a delay of 10 seconds.

Cooling Operation Errors

Each cooling system is monitored for operation outside of the

 

intended parameters. Errors are handled as described below. All 
system errors override minimum run times for compressors.

NOTE: 

The following components are needed to access the 
control points in the 

Simplicity

® SE control. Installation 

and operation guides are located on www.upgnet.com 
under Product Center \ Equipment Catalog \ 
Commercial Products \ Zoning Systems and Controls.

1.

Local LCD on Unit Control Board.

OR

2.

Mobile Access Portal (MAP) Gateway (Portable).

• Source 1 P/N S1-JC-MAP1810-OP

3.

MAP Gateway Quick Start Guide P/N 24-10737-16

4.

MAP Gateway Instruction P/N 24-10737-8

High-Pressure Limit Switch

During cooling operation, if a high-pressure limit switch opens, 
the UCB will de-energize the associated compressor, initiate 
the ASCD (Anti-short cycle delay), and, if the other compressor 
is idle, stop the condenser fans. If the call for cooling is still 
present at the conclusion of the ASCD, the UCB will re-energize 
the halted compressor.

Should a high-pressure switch open three times within two 
hours of operation, the UCB will lock-out the associated 
compressor and. If the other compressor is inactive, the 
condenser fans will be de-energized.

Low-Pressure Limit Switch

The low-pressure limit switch is not monitored during the initial 
30 seconds of a cooling system's operation. For the following 
30 seconds, the UCB will monitor the low-pressure switch to 
ensure it closes. If the low-pressure switch fails to close after 
the 30-second monitoring phase, the UCB will de-energize the 
associated compressor, initiate the ASCD, and, if the other 
compressor is idle, stop the condenser fans. If the LPS is still 
open after the ASCD, the compressor will not be energized for 
30 seconds. The second and third times that the UCB sees an 
open LPS will count towards the three occurrences that will 
cause a UCB lock-out.

Содержание XP SERIES W/SIMPLICITY

Страница 1: ...XP180 240 Unit Clearances 12 5 Control Wire Sizes 15 6 Electrical Data 17 7 XP180 240 Physical Data 21 8 Electric Heat Minimum Supply Air 23 9 Simplicity SE Economizer Board Details 25 10 Altitude Tem...

Страница 2: ...w all other applicable safety precautions and codes including ANSI Z223 1 or CSA B149 1 latest edition Wear safety glasses and work gloves Use quenching cloth and have a fire extinguisher available du...

Страница 3: ...your local York parts distribution center for authorized replacement parts Approvals Design certified by CSA as follows 1 For use as a Heat Pump unit with supplemental electric heat 2 For outdoor inst...

Страница 4: ...tric RLF1 C Economizer w o Barometric RLF D Economizer w Power EXH1 H Motorized Damper J Motorized Damper w Baro RLF1 Outdoor Air Option 1 No Service Options 2 DSC Disconnect Switch 3 NCO Non PWR Conv...

Страница 5: ...C22 1 2 Installation Codes CSA B149 1 3 Local plumbing and waste water codes and 4 Other applicable local codes Refer to unit application data found in this document If components are to be added to...

Страница 6: ...32 504 125 575 3 60 540 630 125 Simplicity SE Control Board 110 Volt Convenience Outlet Powered or Non Powered Optional Disconnect Location Optional Disconnect Switch Bottom Power and Control Wiring E...

Страница 7: ...Refer to Table 4 for clearances required for combustible construction servicing and proper unit operation Rigging And Handling Exercise care when moving the unit Do not remove any packaging until the...

Страница 8: ...Weight Figure 6 Center of Gravity A D B C A D E C F B A B C D FRONT A C D F B E FRONT Table 2 XP180 240 Unit Weight Size Tons Model Weight lbs Center of Gravity 4 Point Load Location lbs 6 Point Load...

Страница 9: ...ont 3 4 NPS Fem Bottom B 3 5 8 KO Power Wiring Front 3 NPS Fem Bottom 6 7 8 A CONTROL WIRING ENTRY COIL GUARD KIT CONDENSER COILS B POWER WIRING ENTRY 5 43 3 4 9 3 4 35 5 7 8 136 1 4 DOT PLUG For pres...

Страница 10: ...proper size of the supply and return air duct connections UNIT BASE WITH RAILS Shown separately to illustrate Bottom Duct openings and Power Connection locations 12 1 2 9 1 4 8 1 8 9 3 4 3 3 4 B POWER...

Страница 11: ...ncludes a power exhaust option The covering consists of a heavy black paper composition 3 Replace the side supply and return air compartment panels For side duct applications 1 Replace the side panels...

Страница 12: ...y be installed on combustable floors made from wood or class A B or C roof covering materials 0 Rear 24 W O Economizer Left 24 W O Economizer 49 W Economizer 36 W Economizer 3 3 If economizer is facto...

Страница 13: ...nges to insure adequate sealing Adjusting the damper to the desired air flow may be done before mounting the hood into position or after installation by removing the front hood panel or the screen on...

Страница 14: ...ssor terminals during starting and running conditions are indicated on the unit Rating Plate and Table 1 The internal wiring harnesses furnished with this unit are an integral part of the design certi...

Страница 15: ...ns enclosed with thermostat for general installation procedure Seven 7 color coded insulated wires should be used to connect the thermostat to the unit Refer to Table 5 for control wire sizing and max...

Страница 16: ...Smoke Detector circuit Jumper is required for any co of R RC or RH 5 5 OCC is an output from the thermostat to indicate the Occupied on X is an input to the thermostat to display Error Status condi on...

Страница 17: ...15 6 5 0 NONE 38 3 50 E18 18 1 21 7 65 3 70 E36 36 2 43 3 65 3 70 E54 54 2 65 73 1 80 E72 72 2 86 6 94 7 110 575 3 60 9 78 14 1 6 5 2 0 NONE 28 7 35 E18 18 1 17 3 50 3 60 E36 36 2 34 6 50 3 60 E54 54...

Страница 18: ...129 9 158 7 175 E72 72 2 173 2 202 225 460 3 60 12 2 100 19 2 15 6 5 5 NONE 43 3 50 E18 18 1 21 7 70 3 80 E36 36 2 43 3 70 3 80 E54 54 2 65 79 3 90 E72 72 2 86 6 101 110 575 3 60 9 78 14 1 6 5 2 4 NO...

Страница 19: ...4 54 2 129 9 154 2 175 E72 72 2 173 2 197 5 225 460 3 60 12 2 100 19 2 15 9 7 0 NONE 41 5 50 E18 18 1 21 7 68 5 70 E36 36 2 43 3 68 5 70 E54 54 2 65 77 1 90 E72 72 2 86 6 98 7 110 575 3 60 9 78 14 1 6...

Страница 20: ...54 2 129 9 166 7 175 E72 72 2 173 2 210 225 460 3 60 12 2 100 19 2 15 9 7 5 NONE 46 5 50 E18 18 1 21 7 73 5 80 E36 36 2 43 3 73 5 80 E54 54 2 65 83 3 90 E72 72 2 86 6 105 110 575 3 60 9 78 14 1 6 7 8...

Страница 21: ...stem power KW COP 14 62 3 25 23 80 3 20 17 F Net Capacity Btu hr 99 500 146 000 System power KW COP 13 62 2 05 20 96 2 00 DIMENSIONS inches Length 136 1 4 180 19 32 Width 92 92 Height 52 5 8 52 5 8 OP...

Страница 22: ...BK090 Belt BX81 BX78 BX78 BX75 Motor HP each 5 7 5 7 5 10 RPM 1750 1750 1750 1760 Frame size 184T 213T 213T 215T FILTERS Quantity Size 4 16 x 25 x 2 12 12 x 24 x 2 1 2 4 16 x 20 x 2 1 2 4 16 x 25 x 4...

Страница 23: ...ly fan system both set points should be set to the same value Free Cooling Four types of free cooling options are available dry bulb changeover single enthalpy dual enthalpy changeover and Auto Dry Bu...

Страница 24: ...mpressor output be turned ON if the economizer output is less than 100 even if the differential between zone or return temperature and the current cooling setpoint is great enough to demand more than...

Страница 25: ...omizer actuator position feedback Connects through circuit trace to 24V IN pin HOT C COM Mixed Air Temperature sensor input from 10K 77 F Type III negative temperature coefficient thermistor MAT param...

Страница 26: ...per Used to ramp the power exhaust fan VFD position the discharge damper actuator COM 24 VAC common 0 10 VDC negative for the power exhaust variable frequency drive discharge damper modulating power e...

Страница 27: ...Range parameter sets the CO2 parts per million measured by the indoor air quality sensor when it outputs 10 VDC IAQ parameter reports input status 0 5000ppm Used for demand ventilation functions if th...

Страница 28: ...Adjustment Remove the economizer access panel from the unit Loosen but do not remove the two panel latches Locate the economizer actuator where the following adjustment can be made With power exhaust...

Страница 29: ...ses In order to use the indoor blower tables for high altitude applications certain corrections are necessary A centrifugal fan is a constant volume device This means that if the rpm remains constant...

Страница 30: ...given is at an elevation of 5 000 ft The first step is to convert this static pressure to equivalent sea level conditions Sea level static pressure 1 5 832 1 80 Enter the blower table at 6000 sCFM and...

Страница 31: ...5 0 HP motor The 7 5 HP motor is required 6 1020 RPM is within the range of the 7 5 HP drives 7 Using the 7 5 HP motor and drive 3 5 turns open will achieve 1020 RPM Example Supply Air Blower Perform...

Страница 32: ...880 5 52 916 5 90 954 6 27 992 6 61 1030 6 94 1067 7 26 1103 7 58 7 5 HP Field Supplied Drive XP240 20 Ton Side Duct Air Flow CFM Available External Static Pressure IWG1 1 Blower performance includes...

Страница 33: ...1 7 49 7600 852 4 73 885 5 21 920 5 63 956 6 01 992 6 36 1027 6 68 1063 6 98 1097 7 27 1130 7 56 7 5 HP Field Supplied Drive XP240 20 Ton Bottom Duct Air Flow CFM Available External Static Pressure IW...

Страница 34: ...actual CFM through the unit can be determined from the curve in Pressure Drop vs Supply Air CFM Figure 19 After readings have been obtained remove the tubes and reinstall the two 5 16 dot plugs that...

Страница 35: ...tment Figure 17 4 Tighten blower pulley and motor sheave set screws after any adjustments Re check set screws after 10 12 hours run time recommended Belt drive blower systems MUST be adjusted to the s...

Страница 36: ...the cooling system is halted as with a completion of a call for cooling Heating always takes priority Continuous Blower By setting the room thermostat fan switch to ON the supply air blower will oper...

Страница 37: ...uts for each cooling system 1 An evaporator low limit sensor EC1 2 Located on the Suction Line at the Evaporator Coil to protect against low evaporator temperatures due to a low airflow or a low retur...

Страница 38: ...of a heating cycle For defrost the UCB will signal the energizing of the reversing valve and de energizing the systems condenser fan motor s The unit s optional electric first stage heater is also ene...

Страница 39: ...in the wrong direction Refer to Phasing Section in general information section Check blower drive belt tension 6 Check the unit supply air CFM 7 Measure evaporator fan motor s amp draw 8 Set the room...

Страница 40: ...inaccurate 2 This chart is applicable to unit with the TXV s left to the factory setting If the TXV s have been adjusted in the field the charging chart may no longer apply 200 250 300 350 400 450 500...

Страница 41: ...pressure grease gun pump grease Chevron SRI 2 or equivalent into the bearing cavity until new grease shows at the open port Do not over lubricate Run the motor for ten minutes until excess grease is p...

Страница 42: ...is on the top Status line hit the ENTER button This action steps the LCD display into the status mode Hit ENTER to view the status menu Press Enter Step 2 7KH UVW LWHP XQGHU WKH status menu is DVent M...

Страница 43: ...ER CANCEL JOY C PWR 7 7 77 Clg Engaged LeadLag Engaged Press Enter Joy Stick Down 2 Step 6 By toggling down twice the screen reaches the ClgOcc SP screen or Cooling Occupied Set Point ENTER CANCEL JOY...

Страница 44: ...microprocessor connects through circuit trace to the SD 24 terminal SD 24 24 VAC hot out for factory accessory smoke detector condensate overflow and or user shutdown relay switching in series Connec...

Страница 45: ...Lit indicates 24 VAC is present at C and 24V terminals FAULT Red hard lockout networking error and firmware error indicator 1 2 second on off flashing indicates one or more alarm is currently active 1...

Страница 46: ...stor Input required for operation of 2 compressor units not active for 1 compressor units 3 625 VDC reading EC2 to EC2 with open circuit Used in suction line temperature safety Pinned connections on r...

Страница 47: ...reheat components Effective only for reheat units output with reheat operation FAN 24 VAC hot output for indoor blower contactor coil indoor blower VFD enable relay coil Output with heat cool operati...

Страница 48: ...nter of the board Positive of the 15 VDC reading to C circuit for powering an optional netstat and or Multi Touch gateway C Common for SA BUS power and communication circuits Also incorporated in the...

Страница 49: ...C Field Connected BUS BACnet MSTP communication circuit Earth ground reference of the cable to prevent interference on the FC bus BACnet MSTP communication circuit Item Selector in red housing at left...

Страница 50: ...start up This confidence is supported by the 30 day dealer protection coverage portion of our standard warranty policy which states that Johnson Controls UPG will cover parts and labor on new equipmen...

Страница 51: ...ll open position and the frequency drive is operating at 60 HZ Do not proceed with the equipment start up without the design CFM information Design Supply Air CFM __________________________ Design Ret...

Страница 52: ...and control complete Air Moving Inspection Completed See Notes Alignment of drive components Belt tension adjusted properly Blower pulleys tight on shaft bearing set screws tight wheel tight to shaft...

Страница 53: ...to increase of decrease the airflow to meet the design conditions If the motor pulley size was changed measure the outside diameters of the motor and blower pulleys and record those diameters here Bl...

Страница 54: ...Return Air Temperature ________________ F db ________________ F wb ________________ RH Mixed Air Temperature ________________ F db ________________ F wb ________________ RH Supply Air Temperature ____...

Страница 55: ...__________________________________________________________________ _______________________________________________________________________________________________________ _____________________________...

Отзывы: