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103904-UIM-B-0505

2

Unitary Products Group

SPECIFIC SAFETY RULES AND PRECAUTIONS

1.

Install this air handler only in a location and position as specified in
SECTION I of these instructions.

2.

Always install the air handler to operate within the air handler’s
intended maximum outlet air temperature. Only connect the air
handler to a duct system which has an external static pressure
within the allowable range, as specified on the air handler rating
plate.

3.

When a air handler is installed so that supply ducts carry air circu-
lated by the air handler to areas outside the space containing the
air handler, the return air shall also be handled by duct(s) sealed to
the air handler casing and terminating outside the space contain-
ing the air handler.

4.

The air handler is not to be used for temporary heating of buildings
or structures under construction.

5.

The size of the unit should be based on an acceptable heat loss
calculation for the structure. ACCA, Manual J or other approved
methods may be used.

SAFETY REQUIREMENTS

This air handler should be installed in accordance with all national
and local building/safety codes and requirements, local plumbing
or wastewater codes, and other applicable codes.

Refer to the unit rating plate for the air handler model number,
and then see the dimensions page of this instruction for supply air
plenum dimensions in Figure 2. The plenum must be installed
according to the instructions.

Provide clearances from combustible materials as listed under
Clearances to Combustibles.

Provide clearances for servicing ensuring that service access is
allowed for both the burners and blower.

This air handler is not approved for installation in trailers or recre-
ational vehicles.

Failure to carefully read and follow all instructions in this
manual can result in air handler malfunction, death, personal
injury and/or property damage.

Check the rating plate and power supply to be sure that the elec-
trical characteristics match.

Air handler shall be installed so the electrical components are
protected from water.

Installing and servicing heating equipment can be hazardous due
to the electrical components. Only trained and qualified personnel
should install, repair, or service heating equipment. Untrained
service personnel can perform basic maintenance functions such
as cleaning and replacing the air filters. When working on heating
equipment, observe precautions in the manuals and on the labels
attached to the unit and other safety precautions that may apply.

These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances
these instructions exceed certain local codes and ordinances,
especially those who have not kept up with changing residential
and non-HUD modular home construction practices. These
instructions are required as a minimum for a safe installation.

GENERAL INFORMATION

This Modular Air Handler provides the flexibility for installation in any
upflow, downflow or horizontal application. These versatile models may
be used with or without electric heat. The variable-speed (ECM) motors
provide a selection of air volume to match any application.

The unit can be positioned for bottom return air in the upflow position,
top return air in the downflow position and right or left return in the hori-
zontal position.

Top and side power wiring and control wiring, accessible screw termi-
nals for control wiring, and electric heaters all combine to make the
installation easy, and minimize installation cost.

Models with “X” suffix have extra cabinet insulation, 3/4” thick.

INSPECTION

As soon as a unit is received, it should be inspected for possible dam-
age during transit. If damage is evident, the extent of the damage
should be noted on the carrier’s freight bill. A separate request for
inspection by the carrier’s agent should be made in writing. Also, before
installation the unit should be checked for screws or bolts, which may
have loosened in transit. There are no shipping or spacer brackets
which need to be removed.

Also check to be sure all accessories such as heater kits, suspension
kits, and coils are available. Installation of these accessories or field
conversion of the unit should be accomplished before setting the unit in
place or connecting any wiring, electric heat, ducts or piping.

LIMITATIONS

These units must be wired and installed in accordance with all national
and local safety codes.

Voltage limits are as follows:  

Airflow must be within the minimum and maximum limits approved for
electric heat, evaporator coils and outdoor units.

CLEARANCES

Clearance must be provided for:

1.

Refrigerant piping and connections - minimum 12” recommended.

2.

Maintenance and servicing access - minimum 36” from front of unit
recommended for blower motor / coil replacement.

3.

Condensate drain line.

4.

Filter removal - minimum 36” recommended.

LOCATION

Location is usually predetermined. Check with owner’s or dealer’s
installation plans. If location has not been decided, consider the follow-
ing in choosing a suitable location:

1.

Select a location with adequate structural support, space for ser-
vice access, clearance for air return and supply duct connections.

2.

Use hanging brackets to wall mount unit as shown below.

3.

Normal operating sound levels may be objectionable if the air han-
dler is placed directly over some rooms such as bedrooms, study,
etc.

FIRE OR ELECTRICAL HAZARD
Failure to follow the safety warnings exactly could result in serious
injury, death or property damage.
A fire or electrical hazard may result causing property damage, per-
sonal injury or loss of life.

Air Handler Voltage

Voltage code

1

Normal Operating 

Voltage Range

1.

Rated in accordance with ARI Standard 110, utilization range “A”.

208/230-1-60

06

187-253

Entering Air Temperature Limits

Wet Bulb Temp.°F

Dry Bulb Temp. °F

Min.

Max.

Min.

Max.

57

72

65

95

Содержание N Series

Страница 1: ...ANCES 2 LOCATION 2 DUCT CONNECTIONS 4 SUSPENSION KITS 4 INDOOR UNIT PREPARATION 5 BLOWER COIL ASSEMBLY UPFLOW AND HORIZONTAL INSTALLATIONS 5 BLOWER COIL ASSEMBLY DOWNFLOW INSTALLATION 5 ELECTRIC HEATERS OPERATING CONTROLS 5 LOW VOLTAGE CONTROL CONNECTIONS 5 LINE POWER CONNECTIONS 6 BLOWER SPEED COMFORT SELECTION 6 WIRING DIAGRAMS 11 DRAIN CONNECTIONS 14 MAINTENANCE 14 COIL CLEANING 14 LUBRICATION ...

Страница 2: ...ructions are required as a minimum for a safe installation GENERAL INFORMATION This Modular Air Handler provides the flexibility for installation in any upflow downflow or horizontal application These versatile models may be used with or without electric heat The variable speed ECM motors provide a selection of air volume to match any application The unit can be positioned for bottom return air in...

Страница 3: ...en into consideration and provided for as follows a Refrigerant piping and connections are located in the front b Maintenance and servicing through the front or access side of unit with both sides and rear of unit having zero inch clear ance c Condensate drain lines are connected in the front clear of fil ter d Filter removal e When no electric heat is used the unit as well as all duct work and pl...

Страница 4: ...charge opening sizes shown in Figure 4 Duct work should be fabricated and installed in accordance with local and or national codes This includes the standards of the National Fire Protection Association for Installation of Air Conditioning and Ventilat ing Systems NFPA No 90B SUSPENSION KITS A suspension kit is available Models 1BH0601 is designed specifically for the units contained in this instr...

Страница 5: ...sly See Figure 10 Mark the unit nameplate with the appropriate heater selection on the space provided or NONE to indicate cooling only To operate these units with electric heat it is necessary to field install an electric heater kit 2HK See Electric Heater Accessory Installation instructions for proper installation procedure Prior to installing electric heat it is necessary to perform the followin...

Страница 6: ...umpers on the CFM selection board as indicated in Table 2 To Set Heat Pump CFM The heat pump CFM setting is the same as the cooling CFM No addi tional CFM setting is required however you must remove the jumper at the bottom of the connector board labeled Remove for Heat Pump for heat pump operation See Figure 8 To Set Electric Heat CFM The blower speed required for the Electric Heat is different t...

Страница 7: ...SINGLE SOURCE 2 5 25 KW 25 KW SHOWN 1 PHASE ELECTRIC HEAT WITH CIRCUIT BREAKER BREAKER BAR REMOVED MULTI SOURCE 15 25 KW 25 KW SHOWN TYPICAL WIRING WITHOUT ELECTRIC HEAT GND LUG POWER SUPPLY GND LUG GND LUG POWER SUPPLY GND LUG GND LUG POWER SUPPLY 1 GND LUG GND LUG POWER SUPPLY GND LUG POWER SUPPLY 2 POWER SUPPLY 3 GND LUG POWER SUPPLY GND LUG POWER WIRING 208 230 1 60 NOTE USE ONLY COPPER CONDUC...

Страница 8: ...K 6500806B 0 5 1335 7 0 5 6 7 5 19 1 25 6 3 8 5 0 5 6 7 5 5 6 7 5 2HK 6501006B 7 5 10 0 25 6 34 1 3 8 5 0 7 5 10 0 7 5 10 0 2HK16501506B 11 3 15 0 38 6 51 2 3 8 5 0 7 5 10 0 11 3 15 0 2HK16502006B 15 0 20 0 51 2 68 3 3 8 5 0 7 5 10 0 15 0 20 0 2HK16502506B 18 8 25 0 64 2 85 3 3 8 5 0 11 3 15 0 18 8 25 0 2HK16503006A 22 5 30 0 76 8 102 4 7 5 10 0 15 0 20 0 22 5 30 0 1 Heat KW shown at 240V represen...

Страница 9: ...55 2 60 8 60 70 6 4 2HK16501506B 62 5 78 0 86 9 80 90 4 3 2HK16502006B 83 3 100 3 112 9 110 125 2 1 2HK16502506B 104 2 123 1 139 0 125 150 1 1 0 2HK16503006A 125 0 145 3 165 0 150 175 1 0 2 0 1 Heat amps shown at 240V represents maximum heater rating 2 OCP Over current protection HACR type circuit breaker or time delay fuse TABLE 8 Electrical Data for Single Source Power Supply Copper Wire 208 230...

Страница 10: ... 52 1 35 35 50 60 8 8 8 6 2HK16502006B 55 2 60 8 45 1 52 1 60 70 50 60 6 4 8 6 2HK16502506B 33 0 34 8 45 1 52 1 45 1 52 1 35 35 50 60 50 60 8 8 8 6 8 6 2HK16503006A 55 2 60 8 45 1 52 1 45 1 52 1 60 70 50 60 50 60 6 4 8 6 8 6 1 Heat amps shown at 240V represents maximum heater rating 2 OCP Over current protection HACR type circuit breaker or time delay fuse TABLE 10 Electrical Data for Multi source...

Страница 11: ...y for SEER enhancement 1 Optional Dehumidification Humidistat contacts open on rise Remove Humidistat Jumper on CFM selection board Refer to CFM Selection Board Graphic Indicates convenience terminal Not functional in this application For Heat Pump Applications Remove Heat Pump Jumper on CFM selection board Refer to CFM Selection Board Graphic To change quantity of heat during HP defrost cycle Rev...

Страница 12: ...t Jumper on CFM selection board Refer to CFM Selection Board Graphic Indicates convenience terminal Not functional in this application Y Terminal on Air Handler Control Board must be connected for full CFM and applications requiring 60 Second Blower Off Delay for SEER enhancement 1 Optional Dehumidification Humidistat contacts open on rise Remove Humidistat Jumper on CFM selection board Refer to C...

Страница 13: ...Humidistat Jumper on CFM selection board Refer to CFM Selection Board Graphic Indicates convenience terminal Not functional in this application For Heat Pump Applications Remove Heat Pump Jumper on CFM selection board Refer to CFM Selection Board Graphic To change quantity of heat during HP defrost cycle Reverse connections at W1 W2 on Air Handler Control Board FIGURE 20 Control Wiring N1VS New UP...

Страница 14: ...to be cleaned or replaced it should be washed with Calgon coilclean mix one part Coilclean to seven parts water Allow solution to remain on coil for 30 minutes before rinsing with clean water Solution should not be permitted to come in contact with painted sur faces LUBRICATION The bearings of the blower motor are permanently lubricated CONDENSATE DRAINS During the cooling season check the condens...

Страница 15: ...103904 UIM B 0505 Unitary Products Group 15 NOTES ...

Страница 16: ...to change without notice Printed in U S A 103904 UIM B 0505 Copyright by York International Corp 2005 All rights reserved Supersedes 103904 UIM A 1204 Unitary 5005 Norman Product York OK Group Drive 73069 NOTES ...

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