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10

  MAINTENANCE INSTRUCTIONS

If you use and maintain your equipment properly, it will give you many years of service. Follow the 

maintenance instructions carefully to keep your equipment in good working condition. Never perform any 

maintenance on the equipment while it is under a load.

Inspection

You should inspect the product for damage, wear, broken or missing parts (e.g.: pins) and that all components

function before each use. Follow lubrication and storage instructions for optimum product performance.

Binding

If the product binds while under a load, use equipment with equal or a larger load capacity to lower the load 

safely to the ground. After un-binding; clean, lubricate and test that equipment is working properly. Rusty 

components, dirt, or worn parts can be causes of binding Clean and lubricate the equipment as indicated in 

the lubrication section. Test the equipment by lifting without a load. If the binding continues contact Customer 

Service.

Cleaning

If the moving parts of the equipment are obstructed, use cleaning solvent or another good degreaser to clean 

the equipment. Remove any existing rust, with a penetrating lubricant.

Lubrication

This equipment will not operate safely without proper lubrication. Using the equipment without proper 

lubrication will result in poor performance and damage to the equipment. Some parts in this equipment are not 

self-lubricating inspect the equipment before use and lubricate when necessary. After cleaning, lubricate the 

equipment using light penetrating oil, lubricating spray.

• Use a good lubricant on all moving parts.

• For light duty use lubrication once a month.

• For heavy and constant use lubrication recommended every week.

• NEVER USE SANDPAPER OR ABRASIVE MATERIAL ON THESE SURFACES!

Rust Prevention:

Check rams and pump plungers on the power unit assemblies daily for any signs of rust or corrosion.

Without a load lift the equipment as high as it goes and look under and behind the lifting points. If signs of rust 

are visible clean as needed.

Grease Fittings

Some models contain grease fittings the will regularly need to be greased and lubricated.

This jack includes (5) Zerk fittings in total. (1) Each front wheel; (1) On the lift arm; (2) On the rear handle 

socket. 

How the Jack Operates

With release valve closed, an upward stroke of the jack handle draws oil from the reservoir tank into the 

plunger cavity. Hydraulic pressure holds the valve closed, which keeps the oil in the plunger cavity. A 

downward stroke of the jack handle releases oil into the cylinder, which forces the ram out. This raises the 

saddle. When the ram reaches maximum extension, oil is bypassed back into the reservoir to prevent an over 

extended ram stroke and possible damage to the jack. Opening the release valve allows oil to flow back into 

reservoir. This releases hydraulic pressure on the ram, which results in lowering the saddle.

Storing the Jack

1. Lower the Lifting Arm.

2. Place the handle in the upright position.

3. Store in a dry location, recommended indoors.

Note: If the jack is stored outdoors, be sure to lubricate all parts before and after use to ensure the jack stays 

in good working condition. Always store jack in the fully retracted postion when stored in outdoor or caustic

enviroments that can cause corrosion and/or rust.

Содержание BJ-830008

Страница 1: ...our retailer call our customer service department at 800 1 800 833 8 a m 5 p m PST Monday Friday Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury Version 12162016 ...

Страница 2: ...and visible Do not modify and or use for any application other than that for which this product was designed If you have any questions relative to a particular application DO NOT use the product until you have first contacted the distributor or manufacturer to determine if it can or should be performed on the product For technical questions please call 800 800 833 1 This heavy duty jack has a sing...

Страница 3: ...ese instructions Inspect the service jack for proper operation and function Keep instructions readily available for equipment operators Make certain all equipment operators are properly trained understand how to safely and correctly operate the unit Allow unit operation only with all parts in place and operating properly Use only genuine replacement parts Service and maintain the unit only with au...

Страница 4: ...hicle while on the jack 6 Lift only on areas of the vehicle as specified by the vehicle manufacturer 7 No alterations shall be made to this product 8 Only attachments and or adapters supplied by the manufacturer shall be used 9 Do not get under or allow anyone under the vehicle until it has been supported by jack stands 10 Center load on saddle prior to lifting 11 Use wheel chocks or other blockin...

Страница 5: ...Always securely chock and block stabilize the load to be lifted Never place any part of the body under a raised load without properly chocking and supporting the load Never use the jack on curved or tubular vehicle Bumpers this will result in the vehicle slipping off the jack and falling causing serious injury or death Use a bumper lift to lift most vehicles with curved bumpers or plastic bumpers ...

Страница 6: ...Unfasten the screw located in the Handle Socket to insert the assembled handle 5 Line up the square hole located at the bottom of the handle over the square bolt inside the Handle Socket 6 Secure the handle in place by tightening the screw in the Handle Socket Without any vehicle on the jack Cycle the lift up and down several times to insure the hydraulic system is operating properly Perform to th...

Страница 7: ...clockwise on full turn to the open position 4 With a flat blade screwdriver unscrew the oil fill plug slightly to purge trapped air from system For RUBBER OIL PLUGS Use caution not to tear or puncture the oil plug 3 Rapidly pump the handle 6 8 times Leave handle in down position to expose oil fill plug 6 Turn release valve clockwise to the closed position 7 Jack is now ready for use Check for prop...

Страница 8: ...ON THE OPERATING HANDLE 1 Block the vehicle s wheels for lifting stability Secure the load to prevent inadvertent shifting and movement 2 Position the jack near desired lift point 3 Set the Parking Brake in the vehicle 4 Refer to the vehicle manufacturer owner s manual to locate approved lifting points on the vehicle Position the jack so that the saddle is centered and will contact the load liftin...

Страница 9: ...4 Carefully open the Release Valve by slowly turning the handle counter clockwise Do not allow bystanders around the jack or under the load when lowering the jack WARNING WARNING USE EXTREME CAUTION WHEN LOWERING THE JACK THE JACK HANDLE MAY TURN RAPIDLY OPENING THE RELEASE VALVE TOO FAST CAN CAUSE THE JACK TO LOWER RAPIDLY FAILURE TO HEAD THESE WARNINGS COULD CAUSE SERIOUS INJURY OR DEATH 5 After...

Страница 10: ...Use a good lubricant on all moving parts For light duty use lubrication once a month For heavy and constant use lubrication recommended every week NEVER USE SANDPAPER OR ABRASIVE MATERIAL ON THESE SURFACES Rust Prevention Check rams and pump plungers on the power unit assemblies daily for any signs of rust or corrosion Without a load lift the equipment as high as it goes and look under and behind ...

Страница 11: ...level ground and lower the saddle 3 Remove the oil plug 4 Fill the oil case until oil level is just beneath the lower rim of the oil fill hole 5 Replace oil plug 2 Open release valve by turning handle counter clockwise 2 Remove cover plate 6 Replace coverplate and perform the Air Purge Procedure Cover plate Cover plate ...

Страница 12: ...OF LOAD DISPOSE OF HYDRAULIC FLUID IN ACCORDANCE WITH LOCAL REGULATIONS ADDITIONAL LUBRICATION 1 Periodically check the pump piston and ram for signs of rust or corrosion As needed thoroughly wipe with a clean non scratching oil soluble cloth NEVER USE SANDPAPER OR ABRASIVE MATERIAL ON THESE SURFACES 2 When not in use store the jack with pump piston and ram fully retracted ADDITIONAL WARNINGS 6 Po...

Страница 13: ...13 ASSEMBLY DIAGRAM ...

Страница 14: ...22 C clip Ø28mm 2 23 T830008 4 ASM Rear caster assembly M16 2 24 Socket head cap screw M16X25mm 2 25 Back shaft 1 26 Spring washer M10 4 27 Hex head screw M10X16mm 2 28 Position shaft for handle socket 1 29 T830008 11 Plastic sleeve 2 30 Pan head combination drive machine screw M10X20mm 2 31 Washer M18 2 32 Spring washer M18 2 33 Shoulder bolt M18X65mm 2 34 T830008 2 4 Handle socket screw M10X23 5...

Страница 15: ...tems listed with a Part are available for purchase For assistance with the operation or the availability of replacement parts contact our Service arranty W and Department at 1800 800 833 Please have available a copy of your receipt the model number of the product serial number and specific regarding details your question Not all equipment components are available for replacement illustrations prov...

Страница 16: ...TM Contact Torin Customer Service directly by telephone 1800 at 800 833 8 00am 5 00pm WST Time Monday Friday Torin Australasia www jacks torin au com Made in China ...

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