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YAZAKI  WFC-SC5  SERIES CHILLER  

INSTALLATION CHECK AND REQUEST FOR START-UP 

Yazaki Authorized Service Provider:                                   

Address:                                                       

Project Name:                                                   

Project Address:                                                 

 
 
 
 

A.  CHILLER 

1.  Unit placed properly on foundation        

□ 

2.  Unit leveled properly    

 

     

 

 

3.  Service clearance provided on all sides   

and top (40 in. front)      

 

 

 

 

  

4.  Chilled water flow switch piping     

connected    

 

 

 

 

 

 

 

 

 

B.  WATER PIPING 

1.  Chilled water piping installed between 

chiller, pumps, and air handling unit(s) 

 

2.  Cooling water piping installed between 

chiller, pumps, and cooling tower     

 

3.  Heat medium piping installed between 

chiller, pumps, and heat source             

 

4.  Water piping leak tested and flushed 

 

5.  Fluid circuits filled with water and glycol            

(if required) and trapped air vented   

 

6.  Flow setters installed in water piping  .. 

 

7.  Test plugs 

(Pete’s plugs) and/or 

thermowells installed in the inlet and   
outlet piping of each chiller    

 

 

 

8.  Valves installed at each chiller for           

flow balancing and isolation    

 

 

 

9.  Air vent valves installed on piping    

□ 

10. Strainers present and clean    

 

 

 

11. Expansion tank (properly charged) and 

water make-up piping installed to       
chilled water system     

 

 

 

 

 

12. Expansion tank (properly charged) 

installed on heat medium piping   

 

□ 

13. Water make-up and fill lines installed         

to the cooling tower      

 

 

 

 

□ 

14. Pressure relief valves, set to maximum     

of 85.3 psig (588 kPa), installed on     
piping adjacent to  each chiller                   
(if required)    

 

 

 

 

 

 

 

 

 

 

C.  POWER WIRING 

1. Power supply, as indicated on the UNIT 

NAMEPLATE, is connected    

 

 

 

2. Wiring completed between the chiller, 

motor contactors and/or starters     for the 
following :  Chilled/hot water    pump, 
cooling water pump, heat       medium 
pump, and cooling tower fan   

 

3. Rotation of each external pump and fan 

motor checked    

 

 

 

 

 

 

 

4. Power supply wiring connected between    

a fused disconnect and each chiller. (DO 
NOT operate the chiller)    

 

 

 

 

5. Power supply available near the chiller    

for a vacuum pump  

 

 

 

 

 

 

 

D.   CONTROL WIRING 

1. Motor contactors, starters, and/or     

manual controllers installed for all      
external motors   

 

 

 

 

 

 

 

2. Control wiring (24vac max) installed 

between chiller and pump/motor   
contactors    

 

 

 

 

 

 

 

 

3. Interlock wiring installed between chiller 

and thermal overloads on the following 
motors:  Chilled water pump, cooling   
water pump, heat medium pump, and 
cooling tower fan     

 

 

 

 

 

 

 

E.  CONDITIONS 

1. Personnel available to assist with          

start-up who are familiar with the        
system and have appropriate tools 
(adequate vacuum pump, vacuum     
gauge, proper hoses, etc.)     

 

 

  

 

 
 

 

 

 

 
 
 
 
 

Model No:                       Serial No:                       

Anticipated Startup Date:                                          

Содержание AROACE

Страница 1: ...hot water from a process cogeneration solar or other waste heat source capable of providing a temperature range of 158 203 F 70 95 C CONTENTS GENERAL Page GENERAL 2 MODEL DESIGNATION 2 STANDARD SPECI...

Страница 2: ...check the installation and supervise or conduct the initial startup and operation of the unit CAUTION THE YAZAKI WARRANTY WILL BE VOIDED IF THE FOLLOWING RESTRICTIONS ARE NOT OBSERVED 1 DO NOT OPEN AN...

Страница 3: ...liters 9 8 37 Heat Medium Heat Input Mbtu hr kW hr 85 7 25 1 Temperature Inlet F C 190 4 88 Outlet F C 181 4 83 Range F C 158 203 70 95 Generator Pressure Loss PSI kPa 11 2 77 0 Maximum Operating Pre...

Страница 4: ...4 EQUIPMENT DIMENSIONS Figure 1 Equipment Dimensions...

Страница 5: ...5 INTERNAL WIRING DIAGRAM Figure 2 Internal Wiring Diagram...

Страница 6: ...AUX2 is closed Not Used P1 Chilled Water Pump ON signal Supplied by the chiller P1D Chilled Water Pump Operation Input Pump overloads P2 Cooling Water Pump ON signal Supplied by the chiller P2D Coolin...

Страница 7: ...al configuration THERE IS NO ALTERNATIVE Transport by vehicle over roadway while the unit is not in the vertical configuration will void the warranty 2 The unit may ONLY lay over onto its back the sid...

Страница 8: ...the horizontal configuration let it gently rest on the blocks that were attached during step 2 8 Once the unit is to be turned back to the vertical configuration it is preferable that the unit again b...

Страница 9: ...make certain the concrete base and the soil beneath are sufficient for the task Settling over time could cause the unit to become unlevel which could have a negative impact on the performance and lif...

Страница 10: ...ach fluid circuit connection to facilitate startup future service and routine maintenance Strainers in each circuit particularly the cooling water circuit are recommended as well These should be place...

Страница 11: ...installed between the machine and the balance stop valves so as to allow for flushing of the absorber condenser coils should it ever become necessary CAUTION 1 DO NOT EXCEED 100 120 OF STANDARD COOLI...

Страница 12: ...thod in the USA is the use of glycol in the fluid loop Glycol may be permitted for use in Yazaki chiller with certain restrictions and observations 1 Do not use automotive glycol Antifreeze since it c...

Страница 13: ...e are two power supply boards in the Control Box that will take voltage within this range and supply proper output voltage One power supply generates 24vdc to power the Solution Pump and provide 24 vo...

Страница 14: ...s CaCO3 ppm 50 150 50 50 Ionic silica SiO2 ppm 30 50 30 30 Reference Total iron Fe ppm 1 0 1 0 1 0 0 3 Copper Cu ppm 1 0 0 3 1 0 0 1 Sulfide ion S 2 ppm ND ND ND ND Ammonium ion NH4 ppm 1 0 1 0 0 1 0...

Страница 15: ...tank properly charged installed on heat medium piping 13 Water make up and fill lines installed to the cooling tower 14 Pressure relief valves set to maximum of 85 3 psig 588 kPa installed on piping...

Страница 16: ...EMS INC 701 E PLANO PKWY SUITE 305 PLANO TEXAS 75074 6700 Phone 469 229 5443 Fax 469 229 5448 Email yazaki yazakienergy com Web www yazakienergy com This symbol on the product s nameplate means it is...

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