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Copyright © 2014  YASKAWA AMERICA, INC. All rights reserved.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system,

or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording,

or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed

with respect to the use of the information contained herein. Moreover, because Yaskawa is

constantly striving to improve its high-quality products, the information contained in this

manual is subject to change without notice. Every precaution has been taken in the preparation

of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any

liability assumed for damages resulting from the use of the information contained in this

publication.

Содержание V1000 SI-EM3D/V

Страница 1: ...I EM3D V To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual Modbus TCP IP YASKAWA AC Drive V1000 Option Installation Manual YASKAWA ...

Страница 2: ...awa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Yaskawa assumes no responsibility for errors or omissions Neither is any liab...

Страница 3: ...OMPONENTS 11 5 INSTALLATION PROCEDURE 16 6 RELATED DRIVE PARAMETERS 30 7 MODBUS TCP IP MESSAGING 34 8 WEB INTERFACE 41 9 RAPID SPANNING TREE PROTOCOL 47 10 TROUBLESHOOTING 48 11 SPECIFICATIONS 52 YASKAWA TOEP YAICOM 17B V1000 Option Dual Port Modbus TCP IP SI EM3D V Installation Manual 3 ...

Страница 4: ...cumentation The following manuals are available for the SI EM3D V option Yaskawa AC Drive V1000 Option SI EM3D V Dual Port Modbus TCP IP Installation Manual TOEPYAICOM17 The Installation Manual contains information required to install the option and set up related drive parameters Yaskawa AC Drive V1000 Option SI EM3D V Dual Port Modbus TCP IP Technical Manual SIEPYAICOM17 The Technical Manual con...

Страница 5: ...Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury WARNING may also be indicated by a bold key word embe...

Страница 6: ...er shown on the front cover If nameplate becomes worn or damaged order a replacement from your Yaskawa representative or the nearest Yaskawa sales office DANGER Heed the safety messages in this manual Failure to comply will result in death or serious injury The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual Electrica...

Страница 7: ...ized Do not sterilize the entire package after the product is packed n Option Unit Warning Labels Warning information is displayed on the option unit as shown in the figure below Follow all warnings and safety instructions when using the product V1000 Warning information AVERTISSEMENT Lire le manuel avant l installation Attendre 5 minutes apres la coupure de l alimentation pour permettre la dechar...

Страница 8: ...utre soit relie a la terre pour la serie 400V WARNING Read manual before installing Wait 5 minutes for capacitor discharge after disconnecting power supply To conform to requirements make sure to ground the supply neutral for 400V class Risk of electric shock Risque de decharge electrique 1 Preface and Safety 8 YASKAWA TOEP YAICOM 17B V1000 Option Dual Port Modbus TCP IP SI EM3D V Installation Man...

Страница 9: ...work The option is a simple networking solution that reduces the cost and time to wire and install factory automation devices while providing interchangeability of like components from multiple vendors By installing the option to a drive it is possible to do the following from a Modbus TCP IP master device Operate the drive Monitor drive status Change drive parameter settings u Applicable Models T...

Страница 10: ...es not function properly u Option Package Contents Description Option Unit Ground Wire Warning Labels Installation Manual MANUAL Quantity 1 4 1 1 u Tools Required for Installation A Phillips screwdriver M3 M3 5 to M6 metric or 1 2 U S standard is required to install the option Screw sizes vary by drive capacity Select a screwdriver appropriate for the drive capacity Note Tools required to prepare ...

Страница 11: ... through hole for ground wire K Port 2 LED 10 100 2 L Port 2 M Port 2 LED LINK ACT 2 N Port 1 LED 10 100 2 O Port 1 P Port 1 LED LINK ACT 2 Q Modbus TCP IP cable connector R Option connector Figure 1 Option Unit Components 1 A selection of ground wires are packaged loose in the option shipping package Connect the appropriate ground wire based on drive model during installation 2 Refer to Option LE...

Страница 12: ...ication Connector CN1 Communication Connector CN1 is a modular RJ45 female connector and the connection point for a customer supplied male Modbus network communication cable Figure 3 Communication Connector CN1 RJ45 4 Option Components 12 YASKAWA TOEP YAICOM 17B V1000 Option Dual Port Modbus TCP IP SI EM3D V Installation Manual ...

Страница 13: ... 2 Transmit data TXD 2 Pair 2 Transmit data TXD 3 Pair 3 Receive data RXD 4 Pair 1 Not used 1 5 Pair 1 Not used 1 6 Pair 3 Receive data RXD 7 Pair 4 Not used 1 8 Pair 4 Not used 1 1 Not used for 10 Mbps and 100 Mbps networks 4 Option Components YASKAWA TOEP YAICOM 17B V1000 Option Dual Port Modbus TCP IP SI EM3D V Installation Manual 13 ...

Страница 14: ...rating normally and initialization is complete Green Flashing Standby Initializing The option is in process of configuring or waiting for configuration information Red Flashing Non fatal error occurred The option has detected a recoverable minor fault such as incomplete configuration Red ON Fatal error occurred The option has detected an unrecoverable major fault NS OFF Power supply OFF or no netw...

Страница 15: ...ot established Green ON LINK is established Green Flashing LINK is established and there is network activity 1 Remove the cover to check the status of the LED Be careful not to touch the main circuit terminals or the control board in the drive 4 Option Components YASKAWA TOEP YAICOM 17B V1000 Option Dual Port Modbus TCP IP SI EM3D V Installation Manual 15 ...

Страница 16: ...clude options and drives without covers or safety shields to show details Be sure to reinstall covers or shields before operating any devices The option should be used according to the instructions described in this manual Do not allow unqualified personnel to use equipment Failure to comply could result in death or serious injury Maintenance inspection and replacement of parts must be performed o...

Страница 17: ... to comply may cause further damage to the equipment Do not connect or operate any equipment with visible damage or missing parts Do not use unshielded cable for control wiring Failure to comply may cause electrical interference resulting in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Properly connect all pins and connectors Fai...

Страница 18: ... voltages before servicing The internal capacitor remains charged after the power supply is turned off 1 Shut off power to the drive wait at least five minutes after confirming the DC bus voltage is safe then loosen the screw that fastens the front cover in place and remove the front cover This drive front cover will be replaced by the option cover Cover removal varies depending on drive size NOTI...

Страница 19: ...e drive while pushing in on the tabs to release the cover from the drive Refer to Figure 5 for details Refer to Figure 6 for drive models BA0006B to BA0018B 2A0008B to 2A0069B and 4A0001B to 4A0038B which require removing the terminal cover prior to removing the bottom cover Figure 5 Remove the Bottom Cover on an IP20 Open Chassis Drive Models BA0001B to BA0003B and 2A0001B to 2A0006B Bottom Cover...

Страница 20: ...Selection Ground Wire Length mm in Drive Model Single Phase 200 V Class Three Phase 200 V Class Three Phase 400 V Class 150 5 9 BA0001 BA0002 BA0003 2A0001 2A0002 2A0004 2A0006 200 7 9 BA0006 BA0010 BA0012 BA0018 2A0010 2A0012 2A0020 4A0001 4A0002 4A0004 4A0005 4A0007 4A0009 4A0011 250 9 8 2A0030 2A0040 4A0018 4A0023 400 15 7 2A0056 2A0069 4A0031 4A0038 5 For IP20 Open Chassis models go to Step 9 ...

Страница 21: ...ormity Figure 8 Remove the NEMA Type 1 Terminal Cover Models BA0001F to BA0003F and 2A0001F to 2A0006F Figure 9 Remove the Terminal Cover on an IP20 NEMA Type 1 Drive Models BA0006F to BA0018F 2A0008F to 2A0069F 4A0001F to 4A0038F 7 For models BA0001F to BA0003F and 2A0001F to 2A0006F loosen the screws attaching the NEMA Type 1 conduit bracket to the drive to remove the NEMA Type 1 conduit bracket...

Страница 22: ...ferent ground wires packaged with the option connect the option to different drive models Select the proper ground wire depending on drive size Refer to Table 5 on page 20 for ground wire selection by drive model Ground terminal Ground wire Drive ground terminal NEMA Type 1 conduit bracket screw Ground wire Drive side connector Screw size M3 5 to M6 Option unit connector Screw size M3 Figure 11 Re...

Страница 23: ...BA0018 2A0008 to 2A0069 and 4A0001 to 4A0038 reattach the terminal cover Refer to Figure 13 and Figure 14 for drive models BA0006 to BA0018 2A0008 to 2A0020 and 4A0001 to 4A0011 which require routing the ground wire through the provided notch when reinstalling the terminal cover 5 Installation Procedure YASKAWA TOEP YAICOM 17B V1000 Option Dual Port Modbus TCP IP SI EM3D V Installation Manual 23 ...

Страница 24: ...ire Notch Models BA0006 to BA0018 2A0008 to 2A0020 4A0001 to 4A0011 11 Remove the option cover and pass the ground wire through the inside of the drive bottom cover and into the through hole for the ground wire at the front of the option 5 Installation Procedure 24 YASKAWA TOEP YAICOM 17B V1000 Option Dual Port Modbus TCP IP SI EM3D V Installation Manual ...

Страница 25: ...he drive case Line up tabs Line up tabs Figure 16 Connect the Option 13 Connect the ground wire at the option ground terminal Tighten the screw to 0 5 to 0 6 N m or 4 4 to 5 3 in lbs using an M3 Phillips screwdriver 5 Installation Procedure YASKAWA TOEP YAICOM 17B V1000 Option Dual Port Modbus TCP IP SI EM3D V Installation Manual 25 ...

Страница 26: ...e to malfunction The dual RJ45 network ports on the option board act as a switch to allow for flexibility in cabling topology For example a traditional star network topology may be employed by using a single port on the option board Alternatively a daisy chained approach may be employed by using both RJ45 ports The daisy chained approach reduces the requirements of central switch ports A ring topo...

Страница 27: ...0 STOP Hz Hz A V V1000 STOP Hz Hz A V V1000 STOP Hz Hz A V V1000 STOP Hz Hz A V V1000 Star Topology Daisy Chained Topology Ring Topology Figure 19 Topology Options 5 Installation Procedure YASKAWA TOEP YAICOM 17B V1000 Option Dual Port Modbus TCP IP SI EM3D V Installation Manual 27 PLC V1000 V1000 V1000 V1000 V1000 V1000 V1000 V1000 V1000 ...

Страница 28: ...agram 15 Use the second communication cable port to daisy chain a series of drives where applicable 16 Attach the option cover by aligning the tabs with the mounting holes seat the front cover into place and tighten the screw on the front 5 Installation Procedure 28 YASKAWA TOEP YAICOM 17B V1000 Option Dual Port Modbus TCP IP SI EM3D V Installation Manual ...

Страница 29: ...vers will easily fit back onto the drive Make sure no cables are pinched between the front covers and the drive when replacing the covers 17 Set drive parameters in Table 6 for proper option performance 5 Installation Procedure YASKAWA TOEP YAICOM 17B V1000 Option Dual Port Modbus TCP IP SI EM3D V Installation Manual 29 ...

Страница 30: ...using the deceleration time in C1 09 3 Alarm only 2 4 Alarm d1 04 3 5 Alarm Ramp to Stop 3 Default 1 Range 0 to 5 F6 02 03A3 External Fault from Comm Option Detection Selection 1 Detection during run only Default 0 Range 0 1 F6 03 03A4 External Fault from Comm Option Operation Selection 0 Ramp to stop Decelerate to stop using the deceleration time in C1 02 1 Coast to stop 2 Fast Stop Decelerate to...

Страница 31: ... static Subnet Mask Default 0 Range 0 to 255 F7 09 03ED Gateway Address 1 Sets the most significant octet of network Gateway address Default 192 Range 0 to 255 F7 10 03EE Gateway Address 2 Sets the second most significant octet of network Gateway address Default 168 Range 0 to 255 F7 11 03EF Gateway Address 3 Sets the third most significant octet of network Gateway address Default 1 Range 0 to 255...

Страница 32: ...ty measures such as installing an emergency stop switch 3 Available in drive software versions PRG 1024 and later 4 Parameter setting value is not reset to the default value when the drive is initialized 5 Cycle power for setting changes to take effect 6 When F7 13 is set to 0 parameters F7 01 to F7 12 must be set and all IP Addresses as defined with parameters F7 01 to F7 04 must be unique 7 When...

Страница 33: ...ine Duplex Duplex Setting 0 Half 1 Full U6 94 Port 2 Speed Port 2 Link Speed 0 Half 1 Full U6 95 Port 2 Duplex Port 2 Duplex Setting 10 10 Mbps 100 100 Mbps U6 96 RSTP RSTP Role and State 0000 to 9292 U6 98 First Fault First Option Fault U6 99 Current Fault Current Option Fault 6 Related Drive Parameters YASKAWA TOEP YAICOM 17B V1000 Option Dual Port Modbus TCP IP SI EM3D V Installation Manual 33 ...

Страница 34: ...registers monitor registers and parameters documented in the drive Technical Manual are accessible via the option n High Speed Access Drive Modbus TCP IP Option Registers Many of the registers required for control have been specially mapped to provide higher speed access to increase network performance Use these registers for the best response times All drive command registers have been mapped to ...

Страница 35: ... 6 Multi Function Input 3 bit 7 Multi Function Input 4 bit 8 Multi Function Input 5 bit 9 Multi Function Input 6 bit A Multi Function Input 7 bit B to F Reserved 0002H Frequency Reference Units are determined by parameter o1 03 0003H Output Voltage Gain Set in units of 1 0 1 with a setting range of 20 to 2000 2 0 to 200 0 Note Initial value at power up 1000 100 0 0004H 0005H Reserved 0006H PID Tar...

Страница 36: ...ction 3 During Fault Reset Signal Input 4 During Speed Agree 5 Drive Ready 6 Alarm 7 Fault 8 During Operation Error oPEoo 9 During Momentary Power Loss A Motor 2 Selected B Reserved C Reserved D Reserved E ComRef Status NetRef Status F ComCtrl Status NetCtrl Status 2001 44 Motor Speed Monitor U1 05 2002 48 Torque Reference Monitor U1 09 2003 F0 PG Count Channel 1 2004 40 Frequency Reference Monito...

Страница 37: ...t Fault Uv3 4 Reserved 5 Ground Fault GF 6 Overcurrent oC 7 Overvoltage ov 8 Heatsink Overheat oH 9 Heatsink Overheat oH1 A Motor Overload oL1 B Drive Overload oL2 C Overtorque Detection 1 oL3 D Overtorque Detection 2 oL4 E Dynamic Braking Transistor Fault rr F Braking Resister Overheat rH 7 Modbus TCP IP Messaging YASKAWA TOEP YAICOM 17B V1000 Option Dual Port Modbus TCP IP SI EM3D V Installation...

Страница 38: ...put terminal S7 EF7 5 External Fault at input terminal S8 EF8 6 Cooling fan Error FAn 5 Reserved 6 Reserved 7 Overspeed os 8 Excessive Speed Deviation dEv 9 PG Disconnected PGo A Input Phase Loss PF B Output Phase Loss LF C Motor Overheat PTC input oH3 D Digital Operator Connection Fault oPr E EEPROM Write Error Err F Motor Overheat Fault PTC input oH4 7 Modbus TCP IP Messaging 38 YASKAWA TOEP YAI...

Страница 39: ...rtorque Detection 1 UL3 9 UL4 Undertorque Detection 2 UL4 A High Slip Braking Overload oL7 B Reserved C Reserved D Reserved E Reserved F Hardware Fault includes oFo 200C 4E Terminal A1 Input Level Monitor U1 13 200D 49 Digital Input Terminal Status U1 10 200E 50 Terminal A3 Input Level Monitor U1 15 200F F1 PG Count Channel 2 2010 4D Drive Software Number Flash U1 25 7 Modbus TCP IP Messaging YASK...

Страница 40: ...blem wait approximately 5 seconds after issuing the ENTER command before shutting off drive power u Enter Command Settings when Upgrading the Drive When replacing earlier Yaskawa drive models with a V1000 and keeping the MEMOBUS Modbus communications settings parameter H5 11 needs to be set in accordance with how the Enter command functions in the older drive H5 11 determines if an Enter command i...

Страница 41: ...Cs must have Java SE 6 Update 14 or later installed to view the enhanced web pages The Java applets require an internet connection to check the revocation status When no internet connection is available disable the revocation check by changing a Java setting in the PC All Programs Java Configure Java Advanced Tab Set Perform certificate checks on to Do not check Enhanced Web Page Tab Page Main Tab...

Страница 42: ...Protocol Modbus TCP IPAddress 192 168 1 20 MAGID 00 20 B5 88 31 68 Serial Number 123001227 Product Name SI EMJD Option Firmware Version VST800380 Drive Model CIMR AA2A0004 DnveFirmwareversion 01021 Profinet Station Name NIA Network Status MsgTxOK 13 Msg Rx Ok 80 MsgTxOropped 0 Msg Rx Dropped 0 MsgTxErrors 1 Msg Rx Errors 1 CurrentConnections 0 Collisions o TxRetry 0 Launch Enhanced Website J To ru...

Страница 43: ...e to update values itMM lire Rapid Spanning Tree Protocol General Port Information STP RSTP ENABLED Port 1Role Priority Port 1 State Forwarding RootBndge 00 80 F4 09 32 4E Port 1 Version RSTP HeltoTirne secs 2 Poo 1BPOU Rx COU ll 490 Forward Delay secs 21 Port2Role Designated Max Age secs 40 Port 2State Forwarding is changes j Port2Version RSTP POO 2 BPOU RxCOISII 39 Copyright C lOU Ya US mfflCo l...

Страница 44: ...ress MAC address and firmware version Figure 24 Main Tab View 8 Web Interface 44 YASKAWA TOEP YAICOM 17B V1000 Option Dual Port Modbus TCP IP SI EM3D V Installation Manual rj YASKAWA Oevlce Information OpllOOFirmwareVersion VST800380 D COpynght C 2014 Yaskawa Amenca Inc ...

Страница 45: ...nual 45 Drive Status Sta1us RH dy State Stopped Direction Forward Motor Speed r YASKAWA Drive Signals FrequencyRel O OHl Output Frequency OUtputCurrent 0 0 A DC Bus Voltage TorqueRefefence O JI Configura Kln Fault Information Multi function Inputs Multi function Outputs Analog Input Signals TerminaI S1 TerminaIS2 output MA MC OFF OutputP1 PC Output P2 PC OFF Copynghl c 2014 Yaskawa Amenca Inc lnpu...

Страница 46: ...al Port Modbus TCP IP SI EM3D V Installation Manual f YASKAWA Graph Monitor Gr aphMonltorAddren I Saw Gra h Monitor Address I Conflgurntion Drive Startup b1 Cl1 Fr quency source l9P1ioncari3 b1 02 Contro1Source cari J c1 02 Deceleration Tlme 1 0 d2 01 Frequency UppuLlmit d2 02 Frequency Lower Limit I S wet rM CootrolParnrnete s I CopyngntCl2014YaskawaAmenca Inc ...

Страница 47: ...e more than one pathway to each node The RSTP protocol automatically determines the most efficient pathway to each node and disables any redundant pathways Refer to the option Technical Manual for a full description of RSTP features and functions 9 Rapid Spanning Tree Protocol YASKAWA TOEP YAICOM 17B V1000 Option Dual Port Modbus TCP IP SI EM3D V Installation Manual 47 ...

Страница 48: ... after establishing initial communication Only detected when the Run command or frequency reference is assigned to the option b1 01 3 or b1 02 3 Cause Possible Solution Master controller PLC has stopped communicating Check that power is supplied to the PLC Check that PLC is not in program mode Communication cable is not connected properly Check for faulty wiring Correct any wiring problems A data ...

Страница 49: ...Name oFA01 Option Card Fault Option not properly connected Cause Possible Solution The option card connection is faulty Turn off the power and reconnect the option card Check if the option card is properly plugged into the option port Make sure the card is fixed properly Digital Operator Display Fault Name oFA03 Option Card Fault Option card self diagnostic error oFA04 Option Card Fault An error o...

Страница 50: ... Disabled or F6 01 3 or greater Alarm only will not affect standard default drive behavior Setting F6 14 1 Enabled AND F6 01 3 Fault will cause the following operation The bUS fault occurs after the F7 16 delay and the Run command is removed from the drive Then the option throws a bUS fault to the drive When the condition is removed the option commands a fault reset and returns control of the driv...

Страница 51: ... default MAC Address programmed into the option Return for reprogramming Network Link Down BUS ERROR 1104 No network link to option Hardware Error BUS ERROR 1105 Option card hardware has stopped functioning Cycle power to the drive Two drive monitor parameters U6 98 and U6 99 assist the user in network troubleshooting U6 98 displays the first declared fault since the last power cycle U6 98 is only...

Страница 52: ...ogrammable from drive keypad or network Communication Speed Programmable from drive keypad or network 10 100 Mbps auto negotiate Number of Connections Modbus TCP IP 10 Web Page Access 2 Duplex Mode Half forced Auto negotiate Full forced Address Startup Mode Static BOOTP DHCP Ambient Temperature 10 C to 50 C 14 F to 122 F Humidity 95 RH or lower with no condensation Storage Temperature 20 C to 60 C...

Страница 53: ...11 Specifications This Page Intentionally Blank YASKAWA TOEP YAICOM 17B V1000 Option Dual Port Modbus TCP IP SI EM3D V Installation Manual 53 ...

Страница 54: ...er Date of publication Date of Publication Revision Number Section Revised Content June 2015 1 Front Cover Revision Format Modbus TCP IP Messaging Addition Command register data Web Interface Revision Corrected unresolved cross reference Back Cover Revision Format July 2014 First Edition 54 YASKAWA TOEP YAICOM 17B V1000 Option Dual Port Modbus TCP IP SI EM3D V Installation Manual T ...

Страница 55: ......

Страница 56: ...ulations as stipulated in the Foreign Exchange and Foreign Trade Regulations Therefore be sure to follow all procedures and submit all relevant documentation according to any and all rules regulations and laws that may apply Specifications are subject to change without notice for ongoing product modifications and improvements 2014 2015 YASKAWA AMERICA INC Installation Manual YASKAWA ELÉTRICO DO BR...

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