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4-1

4

Safety Function

4

Safety Function

This chapter describes the safety functions.

4.1 Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.2 Hard Wire Base Block (HWBB) Function . . . . . . . . . . . . . . . . . 4-3

4.3 Safety Function Signal (CN8) Names and Functions . . . . . . . . 4-4

4.4 Precautions When Not Using the Safety Function . . . . . . . . . . 4-4

4.5 Connecting a Safety Function Device . . . . . . . . . . . . . . . . . . . . 4-5

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Содержание SGLC

Страница 1: ...Setup Installation Wiring and Connection Safety Function Trial Operation Checking Linear Servomotor Operation SGDV SERVOPACK SGLGW SGLFW SGLTW SGLC SGT Linear Servomotors Linear Motor V Series AC Serv...

Страница 2: ...Motion Controller PLC Yaskawa PLC HMI Servo Sensor Inverter Industrial Network 15 88594014 88594013 www dphi ir www indus ir...

Страница 3: ...Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information...

Страница 4: ...cluding a linear servomotor and SERVOPACK i e a servo amplifier Servo System A servo control system that includes the combination of a servo drive with a host controller and peripheral devices Analog...

Страница 5: ...as shown in the following example Example S ON S ON Manuals Related to the V Series Refer to the following manuals as required Name Selecting Models and Peripheral Devices Ratings and Specifi cations...

Страница 6: ...r Motor Command Option Attachable Type SIEP S800000 66 V Series User s Manual Indexer Module SIEP C720829 02 V Series User s Manual EtherCAT CoE Network Module SIEP C720829 04 AC SERVOMOTOR Safety Pre...

Страница 7: ...OBP C730800 00 Refer to these manuals for troubleshooting of problems which may occur during setup Troubleshooting which is common for command option modules is described in V Series User s Manual Des...

Страница 8: ...loss of life or serious injury CAUTION Indicates precautions that if not heeded could result in relatively serious or minor injury damage to the product or faulty operation In some situations the pre...

Страница 9: ...product Before wiring install the SERVOPACK and the linear servomotor Failure to observe this warning may result in electric shock Never touch the inside of the SERVOPACKs Failure to observe this warn...

Страница 10: ...es 100 or less for a SERVOPACK with a 100 200 V power supply 10 or less for a SERVOPACK with a 400 V power supply Improper grounding may result in electric shock or fire Installation disassembly or re...

Страница 11: ...cking box Failure to observe this caution may result in injury or malfunction If disinfectants or insecticides must be used to treat packing materials such as wooden frames pallets or plywood the pack...

Страница 12: ...s or the magnet protection cover Install SERVOPACKs linear servomotors and regenerative resistors on nonflammable objects Installation directly onto or near flammable objects may result in fire Never...

Страница 13: ...separated by at least 30 cm Failure to do so may result in malfunction Use shielded twisted pair wires or multi core shielded twisted pair wires for I O signal cables and the linear scale connection c...

Страница 14: ...r reinforced insulation Failures caused by incorrect wiring or wrong voltage application in the brake circuit may damage the equipment or cause an accident resulting in death or injury Follow the proc...

Страница 15: ...recautions Failure to observe this caution may result in damage to the equipment When using the linear servomotor for a vertical axis install safety devices to prevent workpieces from falling due to a...

Страница 16: ...y before operating buttons and switches inside the front cover Failure to observe this caution may result in damage to the product CAUTION When disposing of the products treat them as ordinary industr...

Страница 17: ...of the delivered product in a manner in which it was not originally intended 5 Causes that were not foreseeable with the scientific and technological under standing at the time of shipment from Yaska...

Страница 18: ...sk to life or property Systems that require a high degree of reliability such as systems that supply gas water or electricity or systems that operate continuously 24 hours a day Other systems that req...

Страница 19: ...ACKs and linear servomotors are built into machines certification is required after installation in the user s product Model UL Standards UL File No SERVOPACK SGDV UL508C E147823 Model Low Voltage Dir...

Страница 20: ...2 3 3 Adjustment 2 32 2 4 SERVOPACK Installation 2 33 2 4 1 Orientation 2 33 2 4 2 Installation Standards 2 35 2 5 EMC Installation Conditions 2 37 2 5 1 SGDV 05 Analog Pulse Model 2 37 2 5 2 SGDV 15...

Страница 21: ...n 4 4 4 5 Connecting a Safety Function Device 4 5 5 Trial Operation Checking Linear Servomotor Operation 5 1 5 1 Outline 5 2 5 2 Inspection and Checking before Trial Operation 5 3 5 3 Setting the SERV...

Страница 22: ...www dadehpardazan ir 88594014 15 1 1 1 Overview of Setup 1 Overview of Setup This chapter describes how to set up the V series of servo drives...

Страница 23: ...on For a safe and correct trial operation inspect and check the following items before trial operation Linear servomotor SERVOPACK Wiring for main circuit power supply linear servomo tor and linear sc...

Страница 24: ...motors Coreless Type 2 5 2 2 2 SGLFW and SGLFM Linear Servomotors F type Iron Core 2 8 2 2 3 SGLTW and SGLTM Linear Servomotors T type Iron Core 2 14 2 2 4 SGLC Linear Servomotors Cylinder Type 2 21 2...

Страница 25: ...ity 20 to 80 RH or less with no condensation Altitude 1 000 m or less Vibration resistance The linear servomotor will withstand the following vibration acceleration in three directions vertical side t...

Страница 26: ...itude 1 000 m or less Vibration resistance 4 9 m s2 Shock resistance 19 6 m s2 Installation Precautions Mounting in a Control Panel To prevent the temperature around the SERVOPACK from exceeding 55 C...

Страница 27: ...the SERVOPACK with the power OFF store it in an environment with the following temperature and humidity 20 C to 85 C 90 RH or less with no condensation 2 1 3 Installation Conditions for Applicable Sta...

Страница 28: ...ets when installing the magnetic way Use the following procedure to install SGLGM magnetic ways 1 After checking the magnetic way s two mounting reference surfaces place the magnetic way on the refere...

Страница 29: ...tallation The SGLGW moving coil is constructed of an aluminum base and a resin coated coil winding section Handle the moving coil with care and do not subject the coil wind ing section to shock Doing...

Страница 30: ...oil and magnetic way do not interfere with each other during the stroke 2 Move the moving coil back and forth several times over the magnetic way from end to end making sure that the moving coil and m...

Страница 31: ...Use the following procedure to install the SGLFM magnetic way 1 Remove the dummy plate used to reduce magnetic force and the cardboard sheet from the magnetic way s magnetic surface 2 Align the refere...

Страница 32: ...of the magnetic ways using the indentations as reference approx dia 4 mm Refer to the diagram in step 2 Next while holding the magnetic ways down so that they are not raised push the second magnetic...

Страница 33: ...e SGLFW moving coil 1 Install the moving coil on the movable table supported by the linear guide in line with the already installed magnetic way Make sure that the air gaps between the moving coil and...

Страница 34: ...tic ways are used first install one of the magnetic ways and then install the moving coil in the available space If using only one magnetic way and the linear guide is not long enough extend up to the...

Страница 35: ...ween the moving coil and the magnetic way is even 3 Magnetic Attraction The linear servomotor is constructed of an opposing moving coil and magnetic way Therefore the moving coil is subjected to magne...

Страница 36: ...Indicates an air gap value of 0 3 mm relative to the design value Indicates the magnetic attraction for the maximum force Moving Coil Model SGLFW Air gap G 1 in mm Magneticattraction F 2 20A090A 0 7...

Страница 37: ...the spacers attached place the magnetic way on both positioning steps Make sure that the machine and magnetic way are not scratched or dented when positioning the magnetic way Set the dimensions of t...

Страница 38: ...ing down the magnetic way yoke onto the positioning step tighten the bolts firmly Note The following conditions apply to these values Machine material Steel Hexagonal socket head bolts tensile strengt...

Страница 39: ...y mounting holes If there are insert bolts into them and tighten the bolts 5 When joining magnetic ways together place the second magnetic way temporarily in line with and at least 30 mm apart from th...

Страница 40: ...e moving coil on the movable table supported by the linear guide in line with the already installed magnetic way Make sure that the air gaps between the moving coil and magnetic way s magnets is the s...

Страница 41: ...uide is not long enough extend up to the position needed to temporarily place the moving coil in line with the magnetic way mount a dummy linear guide to the actual linear guide as shown in the figure...

Страница 42: ...magnetic particles are present Use a nonmagnetic brass or stainless steel gap gauge to check that the air gap between the moving coil and magnetic way is even tolerance 0 3 mm Nonmagnetic sheet Slowl...

Страница 43: ...ear servomotor at installation Consider the magnetic attraction values calcu lated values shown in the following table when designing the system Indicates an air gap when one side is 0 3 mm and the ot...

Страница 44: ...ain circuit or hall sensor If force is applied to the resin section injury or damage to the product may result 2 State of Delivery This product is delivered with a resin piece inserted between the mov...

Страница 45: ...nters of the cross sectional surfaces of the magnetic way and the moving coil should be within 0 2 mm Refer to the following diagram 2 Take the product out of the package with the moving coil and the...

Страница 46: ...D16510A 510 2 5 45 420 40 52 5 0 3 405 2 1 52 5 D16750A 750 3 0 45 660 40 52 5 0 3 645 2 5 52 5 D20350A 350 1 6 35 280 30 45 0 3 260 1 2 45 D20590A 590 2 5 50 490 45 60 0 3 470 2 1 60 D20870A 870 3 0...

Страница 47: ...exagon socket head cap screws made of austenite stainless steel equivalent to the strength class A2 70 5 Remove the part made of resin between the moving coil and the magnetic way Be careful not to ge...

Страница 48: ...is gen erated When designing the equipment take into account the attraction Indicates the gap of the machine when a dislocation of approximately 70 in comparison to the designed value occurs Indicate...

Страница 49: ...ing table shows the leakage flux of the magnetic way Table 2 4 Leakage Flux Moving Coil Model SGLCW Diameter of Magnetic Way D mm Places Where the Leakage Flux is 10 Gausses or More Distance from the...

Страница 50: ...tic way mounting material are magnetic installing the linear servomotor on the position described on the following pages may not satisfy the condition of magnetic field strength Use non magnetic mater...

Страница 51: ...ce from Magnetic Way Surface mm A A B C D X 90 10 min 160 min 70 min 70 min 5 min 42 min Magnetic Way Model SGLFM Distance from Magnetic Way Surface mm A A B B C D D X 1Z 10 min 10 min 70 min 120 min...

Страница 52: ...Model SGLTM Distance from Magnetic Way Surface mm A A B C X 80 10 min 10 min 30 min 20 min 22 5 min Magnetic Way Model SGLCM Distance A from Magnetic Way Surface mm D16A 60 min D20A 70 min D25A 90 mi...

Страница 53: ...1 V p p voltage input from the incremental linear scale to the serial converter unit is counted during phase A cos signal progression Note When the direction of the linear servomotor and the direction...

Страница 54: ...e forward direction when the sensor head is moved to the left When installed as shown in the diagram on the left operation is performed in the forward direction when the sensor head is moved to the le...

Страница 55: ...for installation must be maintained When installed as shown in the diagram on the left operation is performed in the forward direc tion when the sensor head is moved to the right When installed as sh...

Страница 56: ...ilated In any case mount the SERVO PACK with a vertical orientation Firmly secure the SERVOPACK to the mounting surface using either two or four mounting holes depending on the SERVOPACK capacity Note...

Страница 57: ...www dadehpardazan ir 88594014 15 2 Installation 2 4 1 Orientation 2 34 Duct ventilated Air Flow Duct...

Страница 58: ...panel operator display facing out Cooling Refer to the following diagram and leave sufficient space for cooling by fans and nat ural convection Mounting SERVOPACKs Side by Side in a Control Panel Lea...

Страница 59: ...he value shown on this monitor should be equal to or less than 100 for optimum operating conditions If this value is over 100 one of the following measures must be taken to ensure safe operation and a...

Страница 60: ...itions However because this product is built in check that the following conditions are still met after being installed in the user s product The applicable standards are EN55011 A2 group 1 class A EN...

Страница 61: ...ield cable Cable for safety unit Shield cable Linear servomotor main circuit cable Shield cable Linear scale connection cables Shield cable Main circuit cable Shield cable Power supply Three phase 200...

Страница 62: ...hield cable Linear servomotor main circuit cable Shield cable Linear scale connection cables Shield cable Main circuit cable Shield cable Power supply Three phase 200 VAC U V W L1 L2 L3 L1C L2C CN2 CN...

Страница 63: ...eld cable Linear servomotor main circuit cable Shield cable Linear scale connection cables Shield cable Main circuit cable Shield cable 1 3 4 5 2 Power supply Three phase 200 VAC Shield box SERVOPACK...

Страница 64: ...it Shield cable Linear servomotor main circuit cable Shield cable Linear scale connection cables Shield cable Main circuit cable Shield cable U V W L1 L2 L3 L1C L2C CN2 CN1 PE PE 1 3 4 5 CN8 2 Power s...

Страница 65: ...motor main circuit cable Shield cable Linear scale connection cables Shield cable Main circuit cable Shield cable Regenerative resistor unit cable Non shield cable Power supply Three phase 200 VAC Shi...

Страница 66: ...ymbol Cable Name Specification I O signal cable Shield cable Cable for safety unit Shield cable Linear servomotor main circuit cable Shield cable Linear scale connection cables Shield cable Control po...

Страница 67: ...Specification I O signal cable Shield cable Cable for safety unit Shield cable Linear servomotor main circuit cable Shield cable Linear scale connection cables Shield cable Control power cable Shield...

Страница 68: ...cable Shield cable Linear scale connection cables Shield cable Main circuit cable Shield cable MECHATROLINK II communication cable Shield cable U V W L1 L2 L1C L2C CN2 CN1 Shield box PE PE 1 3 4 5 Cla...

Страница 69: ...ervomotor main circuit cable Shield cable Linear scale connection cables Shield cable Main circuit cable Shield cable MECHATROLINK II communication cable Shield cable Shield box Clamp Clamp Clamp MECH...

Страница 70: ...e Shield cable Linear scale connection cables Shield cable Main circuit cable Shield cable MECHATROLINK II communication cable Shield cable Shield box Clamp Clamp Clamp One turn Core Core Two turn Two...

Страница 71: ...ld cable Linear scale connection cables Shield cable Main circuit cable Shield cable MECHATROLINK II communication cable Shield cable U V W L1 L2 L3 L1C L2C CN2 CN1 CN6A CN6B PE PE 2 1 3 4 5 6 CN8 Shi...

Страница 72: ...cable Shield cable Linear scale connection cables Shield cable Main circuit cable Shield cable MECHATROLINK II communication cable Shield cable U V W L1 L2 L3 L1C L2C CN2 CN1 PE PE 1 3 4 5 CN8 2 CN6A...

Страница 73: ...connection cables Shield cable Main circuit cable Shield cable Regenerative resistor unit cable Non shield cable MECHATROLINK II communication cable Shield cable U V W L1 L2 L3 L1C L2C B1 B2 CN2 CN1 P...

Страница 74: ...Shield cable Cable for safety unit Shield cable Linear servomotor main circuit cable Shield cable Linear scale connection cables Shield cable Control power cable Shield cable Main circuit cable Shiel...

Страница 75: ...le for safety unit Shield cable Linear servomotor main circuit cable Shield cable Linear scale connection cables Shield cable Control power cable Shield cable Main circuit cable Shield cable Regenerat...

Страница 76: ...able Shield cable Linear scale connection cables Shield cable Main circuit cable Shield cable MECHATROLINK III communication cable Shield cable Power supply Single phase 100 VAC U V W L1 L2 L1C L2C CN...

Страница 77: ...rvomotor main circuit cable Shield cable Linear scale connection cables Shield cable Main circuit cable Shield cable MECHATROLINK III communication cable Shield cable Shield box Clamp Clamp Clamp MECH...

Страница 78: ...Shield cable Linear scale connection cables Shield cable Main circuit cable Shield cable MECHATROLINK III communication cable Shield cable MECHATROLINK III controller U V W L1 L2 L3 L1C L2C CN2 CN1 C...

Страница 79: ...d cable Linear scale connection cables Shield cable Main circuit cable Shield cable MECHATROLINK III communication cable Shield cable MECHATROLINK III controller U V W L1 L2 L3 L1C L2C CN2 CN1 CN6A CN...

Страница 80: ...able Shield cable Linear scale connection cables Shield cable Main circuit cable Shield cable MECHATROLINK III communication cable Shield cable Power supply Three phase 200 VAC U V W L1 L2 L3 L1C L2C...

Страница 81: ...onnection cables Shield cable Main circuit cable Shield cable Regenerative resistor unit cable Non shield cable MECHATROLINK III communication cable Shield cable U V W L1 L2 L3 L1C L2C B1 B2 CN2 CN1 S...

Страница 82: ...le Shield cable Cable for safety unit Shield cable Linear servomotor main circuit cable Shield cable Linear scale connection cables Shield cable Control power cable Shield cable Main circuit cable Shi...

Страница 83: ...afety unit Shield cable Linear servomotor main circuit cable Shield cable Linear scale connection cables Shield cable Control power cable Shield cable Main circuit cable Shield cable Regenerative resi...

Страница 84: ...e metal Example of Cable Clamp 5 Shield Box A shield box which is a closed metallic enclosure is effective as reinforced shielding against electromagnetic interference EMI from SERVOPACKs The structur...

Страница 85: ...www dadehpardazan ir 88594014 15 2 Installation 2 5 5 Other Precautions 2 62...

Страница 86: ...Series User s Manual Design and Maintenance Linear Motor Command Option Attachable Type SIEP S800000 66 3 1 Precautions for Wiring 3 3 3 2 System Configuration Diagram 3 4 3 2 1 Connecting to SGDV 05...

Страница 87: ...it Terminal Connector 3 36 3 4 Connecting Regenerative Resistors 3 38 3 4 1 Connecting Regenerative Resistor 3 38 3 4 2 Setting the Regenerative Resistor Capacity 3 41 3 5 Linear Scale Connections 3 4...

Страница 88: ...power supply 24 V 0 V Do not touch the power terminals while the charge indicator is ON after turning power OFF because high voltage may still remain in the SERVOPACK Make sure the charge indicator is...

Страница 89: ...le for connecting a linear scale Power supply Single phase 100 VAC Noise filter Molded case circuit breaker MCCB Protects the power supply line by shutting the circuit OFF when overcurrent is detected...

Страница 90: ...tic contactor Turns the servo ON and OFF Install a surge absorber Regenerative resistor When not using the safety function use the SERVOPACK with the safety function jumper connector JZSP CVH05 E prov...

Страница 91: ...it breaker MCCB Protects the power supply line by shutting the circuit OFF when overcurrent is detected Used to eliminate external noise from the power line Magnetic contactor Turns the servo ON and O...

Страница 92: ...external noise from the power line Magnetic contactor Turns the servo ON and OFF Install a surge absorber When not using the safety function use the SERVOPACK with the safety function jumper connector...

Страница 93: ...rom the power line Magnetic contactor Turns the servo ON and OFF Install a surge absorber Regenerative resistor When not using the safety function use the SERVOPACK with the safety function jumper con...

Страница 94: ...line Magnetic contactor Turns the servo ON and OFF Install a surge absorber Regenerative resistor When not using the safety function use the SERVOPACK with the safety function jumper connector JZSP CV...

Страница 95: ...case circuit breaker MCCB Protects the power supply line by shutting the circuit OFF when overcurrent is detected Used to eliminate external noise from the power line Magnetic contactor Turns the ser...

Страница 96: ...ed to eliminate external noise from the power line Magnetic contactor Turns the servo ON and OFF Install a surge absorber When not using the safety function use the SERVOPACK with the safety function...

Страница 97: ...to eliminate external noise from the power line Turns the servo ON and OFF Install a surge absorber Personal computer Connection cable for personal computer Digital operator When not using the safety...

Страница 98: ...ower line Turns the servo ON and OFF Install a surge absorber Personal computer Connection cable for personal computer Digital operator When not using the safety function use the SERVOPACK with the sa...

Страница 99: ...ower supply Single phase 200 VAC Protcts the power supply line by shutting the circuit OFF when overcurrent is detected Used to eliminate external noise from the power line Turns the servo ON and OFF...

Страница 100: ...external noise from the power line Turns the servo ON and OFF Install a surge absorber Personal computer Connection cable for personal computer Digital operator Connection cable for digital operator W...

Страница 101: ...noise from the power line Magnetic contactor Turns the servo ON and OFF Install a surge absorber Regenerative resistor 1 When not using the safety function use the SERVOPACK with the safety function...

Страница 102: ...to eliminate external noise from the power line Magnetic contactor Turns the servo ON and OFF Install a surge absorber Regenerative resistor 1 When not using the safety function use the SERVOPACK with...

Страница 103: ...ice etc SGDV AE5A SERVOPACK Power supply Single phase 200 VAC Noise filter Molded case circuit breaker MCCB Protects the power supply line by shutting the circuit OFF when overcurrent is detected Used...

Страница 104: ...detected Used to eliminate external noise from the power line Turns the servo ON and OFF Install a surge absorber Connection cable for digital operator Connection cable for personal computer Personal...

Страница 105: ...lse Models M II Models M III Models Command Option Attachable Types SGDV 1R6AE1A Terminal Symbols Name Model SGDV Description L1 L2 Main circuit input terminals F Single phase 100 to 115 V 10 to 15 50...

Страница 106: ...wire or short bar that shorts the connection between B2 and B3 and connect an external regenerative resistor option between B1 and B2 550A 260D Connect a regenerative resistor unit option between B1...

Страница 107: ...yvinyl chloride insulated wire HIV Note The values in the table are for reference only Cable Type Allowable Conductor Temperature C Symbol Name IV 600 V polyvinyl chloride insulated wire 60 HIV 600 V...

Страница 108: ...d wires will rapidly deteriorate Terminal Symbols Terminal Names SERVOPACK Model SGDV F R70 R90 2R1 2R8 L1 L2 Main circuit power input terminals HIV1 25 HIV2 0 L1C L2C Control power input terminals HI...

Страница 109: ...8R4 120 170 260 L1 L2 L3 Main circuit power input terminals HIV1 25 HIV2 0 HIV3 5 HIV 5 5 24 V 0 V Control power input terminals HIV1 25 U V W Linear servomotor connection terminals HIV1 25 HIV2 0 HI...

Страница 110: ...1PL 1KM 2KM 1SA 2SA 1KM 1Ry 1KM ALM ALM 1Ry required Do not short the connection between B2 and B3 Servo power supply ON Servo power supply OFF 1QF 1FLT 1KM 2KM Molded case circuit breaker Noise filt...

Страница 111: ...1KM ALM ALM 1Ry SERVOPACK SGDV D Servo power supply ON Servo power supply OFF 1QF 1FLT 1KM 2KM Molded case circuit breaker Noise filter Magnetic contactor for control power supply Magnetic contactor...

Страница 112: ...sup ply for three phase SERVOPACK After restart Setup n 1 Enables use of single phase power supply for three phase SERVOPACK WARNING If a single phase 200 V is input to a single phase 200 V power inp...

Страница 113: ...ase power supply input 3 SERVOPACK Main Circuit Wires Terminal Symbols Terminal Name Model SGDV A Ratings L1 L2 Main circuit power input terminals R70 R90 1R6 2R8 5R5 Single phase 200 V to 230 V 10 to...

Страница 114: ...attachable type SERVOPACKs the pin number of ALM terminal is CN1 3 and that of ALM terminal is CN1 4 1PL 1KM 2KM 1SA 2SA L1 0 V 1Ry 1D 2KM L3 B2 B3 L2 U V W M 1QF R T 1FLT 24 V ENC 1 2 L1C 1KM L2C 3S...

Страница 115: ...wer can be input to the 100 V SERVOPACKs If DC power is input without changing the parameter setting the SERVOPACK s internal elements will burn and may cause fire or equipment damage With a DC power...

Страница 116: ...inal Names Specifications B1 B2 Main circuit plus terminals 270 to 320 VDC 2 Main circuit minus terminal 0 VDC L1C L2C Control power input terminals 200 to 230 VAC Terminal Symbols Terminal Names Spec...

Страница 117: ...pin number of ALM terminal is CN1 3 and that of ALM terminal is CN1 4 1PL 1KM 2KM 1SA 2SA L1C L2C B1 2 1FU 2KM ENC U V W M 0 V 1Ry 1D 24 V 1KM AC DC 1QF R S T 3SA 31 32 CN1 1Ry 1KM 1Ry 1KM ALM ALM 1F...

Страница 118: ...rminal is CN1 3 and that of ALM terminal is CN1 4 24 V 0 V B1 2 1FU 2KM ENC U V W M 0 V 1Ry 1D 24 V AC DC 1QF R S T 3SA AC DC 1PL 1KM 2KM 1SA 2SA 1KM 31 32 CN1 1Ry 1KM 1Ry 1KM ALM ALM 1FLT SERVOPACK S...

Страница 119: ...nd option attachable type SERVOPACKs the pin number of ALM terminal is CN1 3 and that of ALM terminal is CN1 4 R S T 1QF 2KM 1Ry 24 V L1 L2 L3 L1C 0 V L2C Power supply 1FLT SERVOPACK Linear servomotor...

Страница 120: ...the linear servomotor directly if the linear servomotor is insulated from the machine The signal cable conductors are as thin as 0 2 mm2 or 0 3 mm2 Do not impose excessive bending force or tension Use...

Страница 121: ...onnectors The following section describes how to wire the main circuit terminal using a con nector Wiring Procedure 1 Remove the main circuit terminal connector from the SERVOPACK CAUTION Observe the...

Страница 122: ...spring opener 1981045 1 made by Tyco Electronics AMP K K can also be used Using a screwdriver Use a commercially available flat blade screwdriver with a blade width of 3 0 to 3 5 mm Insert the screwd...

Страница 123: ...S800000 42 3 4 1 Connecting Regenerative Resistor This section describes how to connect a regenerative resistor 1 SERVOPACKs Model SGDV R70F R90F 2R1F 2R8F R70A R90A 1R6A or 2R8A Connect an external r...

Страница 124: ...e Be sure to take out the lead wire between the B2 and B3 terminals 3 SERVOPACKs Model SGDV 550A 260D No built in regenerative resistor is provided so the external regenerative resistor is required Th...

Страница 125: ...egenerative Resistor 3 40 When using one of the aforementioned regenerative resistor units set Pn600 to 0W factory setting If using any other regenerative resistor set Pn600 to the capacity of the con...

Страница 126: ...hen the set value is improper the generative overload alarm A 320 is detected 2 The factory setting of 0 is the value when the SERVOPACK s built in regenerative resistor is used WARNING If 0 is set to...

Страница 127: ...rminal layout of the connector CN2 for connecting a linear scale 3 5 1 Linear Scale Signal CN2 Names and Functions The following table shows the names and functions of the linear scale signals CN2 The...

Страница 128: ...wire Connector shell Connector shell Connector shell Connector shell SERVOPACK Output line driver SN75ALS194 manu factured by Texas Instrument or the equivalent CN2 CN1 CN1 CN1 19 0 V SG 16 PAO PAO PB...

Страница 129: ...Connector shell SERVOPACK CN2 CN1 19 0 V PAO PAO PBO PBO PCO PCO 17 18 20 21 22 Connector shell Phase A Phase B Phase C Output line driver SN75ALS194 manu factured by Texas Instrument or the equivalen...

Страница 130: ...cale PS PS PG5V PG0V Shielded wire Connector shell PG5 V PG0 V 5 6 1 2 Connector shell SERVOPACK CN2 CN1 19 0 V PAO PAO PBO PBO PCO PCO 17 18 20 21 22 Connector shell Phase A Phase B Phase C CN1 SG 16...

Страница 131: ...www dadehpardazan ir 88594014 15 3 Wiring and Connection 3 5 2 Linear Scale Connection Examples 3 46...

Страница 132: ...unction This chapter describes the safety functions 4 1 Outline 4 2 4 2 Hard Wire Base Block HWBB Function 4 3 4 3 Safety Function Signal CN8 Names and Functions 4 4 4 4 Precautions When Not Using the...

Страница 133: ...ing the safety function Hard Wire Base Block function must have full knowledge of the related safety standards and full under standing of the following manuals V Series User s Manual Design and Mainte...

Страница 134: ...the following standards are fulfilled before using the HWBB function EN954 1 Category3 IEC61508 1 to 4 SIL2 24 V power supply Block CN8 Block Power module Fuse Switch SERVOPACK HWBB1 4 3 6 5 HWBB1 HW...

Страница 135: ...y inserted If the SERVOPACK is used without the jumper connector inserted into CN8 no current will flow to the motor and no motor force will be out put When Hbb is displayed on the panel operator and...

Страница 136: ...ully and then attach the safety function device Connect a safety function device using the following procedure 1 Remove the servomotor connection terminal connector while pressing the lock Applicable...

Страница 137: ...tion use the SERVOPACK with the safety function s jumper connector JZSP CVH05 E provided as an accessory inserted in CN8 If the SERVOPACK is used without the jumper connector inserted into CN8 no cur...

Страница 138: ...5 4 5 3 2 Hall Sensor Selection 5 9 5 3 3 Motor Phase Selection 5 9 5 3 4 Setting the Overtravel Signals 5 11 5 3 5 Setting the Force Limits 5 11 5 4 Execution of Origin Setting Fn020 5 12 5 5 Polari...

Страница 139: ...vomotor without a load or for the linear servomotor connected to the machine refer to the fol lowing manuals V Series User s Manual Design and Maintenance Linear Motor Analog Voltage and Pulse Train R...

Страница 140: ...l operation if any problem exists Are all installation wiring and connections correct Is the correct power supply voltage being supplied to the SERVOPACK 3 Checking the Main Circuit Power Supply Linea...

Страница 141: ...dation of the control power the A 080 alarm will be cleared and the settings will be enabled If an alarm other than A 080 is displayed as shown in the following diagram the wir ing for the power suppl...

Страница 142: ...ed in the serial converter unit using 1 256 of the linear scale pitch 2 When Not Using a Serial Converter Unit When not using a serial converter unit when connecting a linear scale directly to the SER...

Страница 143: ...eters have not been written in the linear scale A CA0 Encoder Parameter Error will not occur when the power is turned ON Monitor the motor data using the monitoring function to see if the motor parame...

Страница 144: ...ility Function Press the or Key to select Fn01E 2 Press the Key The SERVOPACK model being used will be displayed 3 Press the Key again The connected servomotor model will be displayed Note If the line...

Страница 145: ...Linear scale pitch Un084 10Un085 pm 800 106 pm 800 m Proce dure Display after operation Keys Operation 1 Press the Key to view the main menu of Utility Function Press the or Key to select Fn01E 2 Pre...

Страница 146: ...t the motor phase sequence using the parameter Pn080 1 Check whether the signals from the linear scale are correctly received Check whether the forward direction and linear scale count direction are t...

Страница 147: ...put signal level will drop and the count will not be correct Check that the linear scale is correctly adjusted For details contact the scale s manufacturer The wiring between the linear scale and seri...

Страница 148: ...it Pn484 parameters are set to a small value factory setting 30 If the force limits are set after the steps described in 5 3 1 Setting and Checking the Linear Scale Pitch and 5 3 2 Hall Sensor Selecti...

Страница 149: ...supply OFF and then ON again after execution of origin setting After execution of the origin setting the motor phase data in the SERVOPACK will be lost Execute the polarity detection Fn080 and save th...

Страница 150: ...ain cont d Step Display after operation Keys Operation B B S c a l O r i g i n S e t Step Display after operation Keys Operation 1 Press the MODE SET Key to select the Util ity Function mode 2 Press t...

Страница 151: ...ear Servomotor Operation 5 14 7 Press the DATA SHIFT Key for approxi mately one second The display will return to Fn020 8 Turn OFF the power to the SERVOPACK and then ON again to enable the setting co...

Страница 152: ...ended when using an incremental linear scale Minimum unequal external force on the linear servomotor 5 of the rated force maximum is recommended The mass ratio is 50 times greater or less On a horizon...

Страница 153: ...n 1 Press the Key to view the main menu of Utility Function Press the or Key to select FN080 2 Press the Key The Fn080 Polarity Detection exe cution window will open To adjust the level Press the or K...

Страница 154: ...HIFT Key for approximately one second The display shown on the left will appear 4 Press the MODE SET Key to start the polarity detection 5 When the polarity detection is complete the display shown on...

Страница 155: ...p it is usu ally not necessary to execute this function a second time The following items must be confirmed before executing the polarity detection The parameter Fn010 Writing Prohibited Setting is no...

Страница 156: ...olarity detection Mag netic Pole Adjustment is displayed blinking When the polarity detection is complete the linear servomotor will be in servo OFF status 5 When the polarity detection is com plete t...

Страница 157: ...the DATA SHIFT Key for approximately one second The display shown on the left will appear 4 Press the MODE SET Key to start the polarity detection 5 When the polarity detection is complete the displa...

Страница 158: ...le is securely sealed The moving coil is being subjected to an external force If the moving coil is subjected to a gravity or and an external force such as cable tension and the speed feed back is not...

Страница 159: ...scale set Pn587 0 to 1 to execute polarity detection 4 Out of range for polarity detection A C53 The movement distance during detection exceeds the range set for Pn48E An alarm occurs when the motor m...

Страница 160: ...onstant Speed Time Setting Range Setting Unit Factory Setting When enabled 0 to 300 1 ms 0 Immediately Pn488 Polarity Detection Reference Waiting Time Setting Range Setting Unit Factory Setting When e...

Страница 161: ...s occurring The HWBB function is disabled The linear servomotor is in servo OFF status The JOG speed is properly set considering the motion range of the machine to be connected to the linear servomoto...

Страница 162: ...ction This function is always disabled in force control mode Pn000 1 2 Note If the set value of Pn13D is decreased the level of noise will be lowered but the responsiveness of the SERVOPACK will also...

Страница 163: ...e is saturated because the load is too heavy or the jog speed is too fast Lower the jog speed or lighten the load The linear servomotor is moving slightly and then stops The linear servomotor and line...

Страница 164: ...rn ON the power to the SERVOPACK The forward run prohibited P OT or reverse run prohibited N OT message is displayed When the JOG operation is executed P OT and N OT are automatically disabled 2 Press...

Страница 165: ...le the key is being pressed 7 Press the MODE SET Key The linear servomotor will be in servo OFF status Note The linear servomotor can be also in servo OFF status by pressing the DATA SHIFT Key for app...

Страница 166: ...0 0 set to 0 linear scale counting up direction as the forward direction SGDV SERVOPACK III series JUSP OP05A Digital Operator V series JUSP OP05A 1 E Digital Operator Digital operator conversion conn...

Страница 167: ...e set value is input and the cursor will move to the parameter number 7 Press the Key RUN will be displayed in the status field and the linear servomotor will be in servo ON status 8 Press the Forward...

Страница 168: ...or Display The following messages will be displayed if a communications error occurs between the SERVOPACK and the digital operator due to a connection problem such as poor connector contact Check the...

Страница 169: ...window of Test Run on the main menu of SigmaWin Step Operation Display 1 Connect a computer Use a connection cable to connect a SERVO PACK to a computer which has SigmaWin installed 2 Start SigmaWin a...

Страница 170: ...n Select V and click A dialog box will open first to tell you a search has started and then the search result will be shown in the connection window Note If the message Servopack not found is displaye...

Страница 171: ...Run test operation 1 Select Test Run first and then select Jog J from the menu on the main window Main Window 2 Warnings for the JOG operation window will be displayed Read them and click Warnings fo...

Страница 172: ...5 Trial Operation Checking Linear Servomotor Operation 4 Set the JOG speed The motor speed is set to 500 mm s Click if you need to change it 5 Servo ON Click The display changes from Servo OFF to Ser...

Страница 173: ...servo motor will move in the forward direction When you click it will move in reverse Confirm that the linear servomotor correctly moves while the button is being clicked At the same time carefully i...

Страница 174: ...ECHATROLINK III communica tions 25A 25 4 5 Addition Description of safety function s jumper connector Back cover Revision Address March 2011 0 Front cover Revision Format 2 3 2 3 Addition Linear scale...

Страница 175: ...Bld No 21 HuangHe Road HuangPu District Shanghai 200003 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 YASKAWA ELECTRIC SHANGHAI CO LTD BEIJING OFFICE Room 1011 Tower W3 Oriental Plaza No 1 East Chan...

Страница 176: ...Motion Controller PLC Yaskawa PLC HMI Servo Sensor Inverter Industrial Network 15 88594014 88594013 www dphi ir www indus ir...

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