ENGINE
5-68
BY Service Manual
Cylinder Block and Crankshaft
8. Loosen bolts of the thrust bearing retaining cap
and tighten finger-tight.
9. Move each end of the crankshaft to center
thrust bearing.
Figure 5-117
10. Torque-turn tighten all bolts to specification
using torsion angle tool
(Figure 5-117)
. Turn
crankshaft by hand to ensure there is no
binding.
Main Bearing Bolt Torque
11. Check crankshaft end play after all bearing
caps are installed.
12. Install pistons and connecting rods. Install
piston cooling nozzles.
Piston and Connecting Rod on page 5-39.
13. Install oil pump, oil suction pipe with strainer,
and the oil sump.
.
14. Install rear crankshaft seal housing.
Replacement of Rear Crankshaft Seal on
page 5-44
15. Install timing case cover using a new gasket.
See Installing Timing Case Cover on
page 5-53
16. Install vibration damper.
Installing Vibration Damper - 4BY on page 5-50
or Removing and Installing Vibration Damper -
6BY on page 5-51
.
17. Install flywheel.
See Installation of Flywheel on
.
18. Install flywheel housing.
Install Flywheel Housing on page 5-42
19. Install cylinder head.
Replacing Front Crankshaft Seal
1. Remove alternator belt and seawater pump
belt.
See Remove and Install Alternator on
page 11-7 and Replace Seawater Pump Belt on
page 7-21.
2. Remove vibration damper.
Installing Vibration Damper - 4BY on page 5-50
or Removing and Installing Vibration Damper -
6BY on page 5-51.
Figure 5-118
3. Install special tool OEM No. 11 1 212 to the end
of crankshaft.
Item
Specification
Main Bearing
Cap Bolts
(torque-turn)
22 N·m (16 ft-lb) plus 90°
Содержание BY series
Страница 1: ...BY series 4BY 6BY SERVICE MANUAL...
Страница 2: ...BY Service Manual BY series SERVICE MANUAL 4BY 6BY P N 0BBY0 G00100 MARINE ENGINES...
Страница 5: ...TABLE OF CONTENTS iv 4BY 6BY Service Manual This Page Intentionally Left Blank...
Страница 7: ...INTRODUCTION 1 2 BY Service Manual This Page Intentionally Left Blank...
Страница 21: ...SAFETY 2 14 BY Service Manual Safety Precautions This Page Intentionally Left Blank...
Страница 43: ...GENERAL SERVICE INFORMATION 3 22 BY Service Manual Unit Conversions This Page Intentionally Left Blank...
Страница 55: ...PERIODIC MAINTENANCE 4 12 BY Service Manual Periodic Maintenance Procedures This Page Intentionally Left Blank...
Страница 114: ...ENGINE BY Service Manual 5 59 Camshaft and Timing Gear Train This Page Intentionally Left Blank...
Страница 129: ...ENGINE 5 74 BY Service Manual Attaching Engine to Repair Stand This Page Intentionally Left Blank...
Страница 131: ...FUEL SYSTEM 6 2 BY Service Manual This Page Intentionally Left Blank...
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Страница 161: ...COOLING SYSTEM 7 2 BY Service Manual This Page Intentionally Left Blank...
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Страница 183: ...LUBRICATION 8 2 BY Service Manual This Page Intentionally Left Blank...
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Страница 219: ...STARTER MOTOR 10 8 BY Service Manual Remove and Install Starter Motor This Page Intentionally Left Blank...
Страница 221: ...ALTERNATOR 11 2 BY Service Manual This Page Intentionally Left Blank...
Страница 261: ...ELECTRICAL AND ECU 12 34 BY Service Manual Repair This Page Intentionally Left Blank...
Страница 263: ...TROUBLESHOOTING 13 2 BY Service Manual This Page Intentionally Left Blank...
Страница 275: ...TROUBLESHOOTING 13 14 BY Service Manual After Troubleshooting or Repair This Page Intentionally Left Blank...