26
INTRODUCTION/
PERIODIC MAINTENANCE/LUBRICATION INTERVALS
INSP
ADJ
EB300000
PERIODIC INSPECTIONS AND ADJUSTMENTS
INTRODUCTION
This chapter includes all information necessary to perform recommended inspections and adjust-
ments. These preventive maintenance procedures, if followed, will ensure more reliable vehicle opera-
tion and a longer service life. The need for costly overhaul work will be greatly reduced. This informa-
tion applies to vehicles already in service as well as to new vehicles that are being prepared for sale. All
service technicians should be familiar with this entire chapter.
YP301000
PERIODIC MAINTENANCE/LUBRICATION INTERVALS
No
ITEM
CHECKS AND MAINTENANCE JOB
Initial
EVERY
ANNUAL
No.
ITEM
CHECKS AND MAINTENANCE JOB
(1,000 km)
10,000 km
20,000 km
CHECK
1
*
Fuel line
Check fuel hoses and vacuum hose for cracks or damage.
Replace if necessary.
2
Fuel filter
Check condition.
Replace if necessary.
3
Spark plug
Check condition.
Clean, regap or replace if necessary.
4
*
Valves
Check valve clearance.
Adjust if necessary.
5
Air filter
Clean or replace if necessary.
6
V-belt case air filter
Clean or replace if necessary.
7
*
Front brake
Check operation, fluid level and vehicle for fluid leakage.
Correct accordingly.
Replace brake pads if necessary.
8
*
Rear brake
Check operation, fluid level and vehicle for fluid leakage.
Correct accordingly.
Replace brake pads if necessary.
9
*
Brake hoses
Check for cracks or damage.
Replace if necessary.
10 *
Wheels
Check balance, runout and for damage.
Rebalance or replace if necessary.
11 *
Tires
Check tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.
12 *
Wheel bearings
Check bearing for looseness or damage.
Replace if necessary.
13 *
Steering bearings
Check bearing play and steering for roughness.
Correct accordingly.
3
S ee
g bea
gs
Lubricate with lithium soap base grease.
14 *
Chassis fasteners
Make sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.
15
Sidestand / centers-
tand
Check operation.
Lubricate and repair if necessary.
16 *
Sidestand switch
Check operation.
Replace if necessary.
17 *
Front fork
Check operation and for oil leakage.
Correct accordingly.
18 *
Rear shock absorb-
er assemblies
Check operation and shock absorbers for oil leakage.
Replace shock absorber assembly if necessary.
19 *
Carburetor
Check engine idling speed and starter operation.
Adjust if necessary.
20
Engine oil
Check oil level and vehicle for oil leakage.
Correct if necessary.
Change. (Warm engine before draining.)
Replace every 3,000 km
21 *
Engine oil strainer
Clean or replace if necessary.
Clean or replace every
6,000 km
22 *
Cooling system
Check coolant level and vehicle for coolant leakage.
Correct if necessary.
Coo
g sys e
Change coolant.
23
Final gear oil
Check oil level and vehicle for oil leakage.
Change oil.
24 *
V-belt
Replace.
Содержание YP250 5GM2-AE1 2000
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