CRANKSHAFT
5-79
5. Measure:
• Crankshaft journal diameter “a”
Out of specification
→
Replace the crank-
shaft.
NOTE:
Measure the diameter of each crankshaft journal
at two places.
6. Measure:
• Crankshaft journal bearing inside diameter
“a”
Out of specification
→
Replace the crank-
case assembly.
NOTE:
Measure the inside diameter of each crankshaft
journal bearing at two places.
7. Calculate:
• Crankshaft-journal-to-crankshaft-journal-
bearing clearance
Out of specification
→
Replace the crank-
shaft and crankcase as a set.
NOTE:
Calculate the clearance by subtracting the
crankshaft journal diameter from the crankshaft
journal bearing inside diameter.
EAS26150
INSTALLING THE CONNECTING RODS
1. Lubricate:
• Bolt threads
(with the recommended lubricant)
2. Lubricate:
• Crankshaft pin
• Big end bearings
• Connecting rod inner surface
(with the recommended lubricant)
3. Install:
• Big end bearings
• Connecting rods
• Connecting rod caps
(onto the crankshaft pin)
NOTE:
• Align the projections “a” on the big end bear-
ings with the notches “b” in the connecting rods
and connecting rod caps.
• Be sure to reinstall each big end bearing in its
original place.
• Make sure the projection “c” on each connect-
ing rod faces towards the left side of the crank-
shaft.
• Make sure the characters “d” on both the con-
necting rod and connecting rod cap are
aligned.
Crankshaft journal diameter
49.968–49.980 mm (1.9672–
1.9677 in)
Crankshaft journal bearing inside
diameter
50.010–50.030 mm (1.9689–
1.9697 in)
a
a
a
Crankshaft-journal-to-crankshaft-
journal-bearing clearance
0.030–0.060 mm (0.0012–0.0024
in)
Recommended lubricant
Molybdenum disulfide grease
Recommended lubricant
Engine oil
Содержание XVS13AW
Страница 2: ...SERVICE MANUAL XVS13AW C XVS13CTW C LIT 11616 20 42 3D8 28197 10 ...
Страница 7: ......
Страница 9: ......
Страница 25: ...SPECIAL TOOLS 1 15 ...
Страница 52: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 26 ...
Страница 55: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 EAS20410 LUBRICATION DIAGRAMS A A 1 2 2 3 A A ...
Страница 57: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 1 2 3 ...
Страница 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Camshaft 2 Oil nozzle 3 Crankshaft ...
Страница 59: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 1 2 ...
Страница 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Oil delivery pipe 1 2 Timing chain tensioner ...
Страница 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 1 2 3 4 5 6 ...
Страница 63: ...COOLING SYSTEM DIAGRAMS 2 37 EAS20420 COOLING SYSTEM DIAGRAMS A A A A 2 1 4 3 5 6 ...
Страница 65: ...COOLING SYSTEM DIAGRAMS 2 39 A B B A 4 3 3 1 2 2 A A B B ...
Страница 67: ...COOLING SYSTEM DIAGRAMS 2 41 10 13 4 7 3 1 10 9 6 B C A 12 11 C B A 1 8 9 10 10 12 3 2 4 5 6 7 ...
Страница 75: ...CABLE ROUTING 2 49 C D D C C A A F E B A C B D E F F G 1 2 3 4 4 4 5 6 6 6 6 7 8 F A A D D C B E ...
Страница 83: ...CABLE ROUTING 2 57 3D8 3D8 A B B A A B C D E 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ...
Страница 85: ...CABLE ROUTING 2 59 ...
Страница 89: ...CABLE ROUTING 2 63 ...
Страница 92: ......
Страница 125: ...ELECTRICAL SYSTEM 3 33 ...
Страница 128: ......
Страница 203: ...BELT DRIVE 4 75 ...
Страница 262: ...CLUTCH 5 56 9 Adjust Clutch lever free play Refer to ADJUSTING THE CLUTCH LEVER FREE PLAY on page 3 13 2 1 c b a ...
Страница 305: ...WATER PUMP 6 11 ...
Страница 319: ...THROTTLE BODIES 7 13 ...
Страница 322: ......
Страница 328: ...IGNITION SYSTEM 8 6 ...
Страница 336: ...CHARGING SYSTEM 8 14 1 AC magneto 2 Rectifier regulator 3 Main fuse 6 Battery ...
Страница 338: ...CHARGING SYSTEM 8 16 ...
Страница 352: ...COOLING SYSTEM 8 30 ...
Страница 389: ...ELECTRICAL COMPONENTS 8 67 EAS27970 ELECTRICAL COMPONENTS 1 4 5 6 7 8 9 10 11 12 13 2 3 ...
Страница 391: ...ELECTRICAL COMPONENTS 8 69 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 ...
Страница 413: ...ELECTRICAL COMPONENTS 8 91 ...
Страница 421: ......
Страница 422: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...