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PERIODIC MAINTENANCE AND MINOR REPAIR

6-41

3. Remove the brake hose holder on

each side by removing the bolt and
nut.

4. Remove the brake caliper (togeth-

er with the reflector) on each side
by removing the bolts.

5. Remove the axle bolt, push the

wheel axle out from the left side,
and then remove the wheel.

CAUTION:

ECA11050

Do not apply the brake after the
brake calipers have been removed,
otherwise the brake pads will be
forced shut.

EAU38180

To install the front wheel

1. Lift the wheel up between the fork

legs.

2. Insert the wheel axle.
3. Lower the front wheel so that it is

on the ground.

4. Install the brake caliper (together

with the reflector) on each side by
installing the bolts, and then tight-
ening them to the specified torque.

NOTE:

Make sure that there is enough space
between the brake pads before install-
ing the brake calipers onto the brake
discs.

5. Install the brake hose holders by

installing the bolts and nuts.

6. Secure the wheel axle by installing

the axle bolt, and then tightening
the axle bolt to the specified
torque.

NOTE:

While tightening the axle bolt, hold the
wheel axle with a 19-mm hexagon
wrench to keep it from turning.

7. Tighten wheel axle pinch bolt B,

and then tighten pinch bolt A to the
specified torque.

1. Brake hose holder
2. Bolt and nut

3. Brake caliper bolt

4. Brake caliper
5. Axle bolt

6. Reflector

1. Wheel axle

Tightening torque:

Brake caliper bolt:

40 Nm (4.0 m·kgf, 29 ft·lbf)

Tightening torque:

Axle bolt:

91 Nm (9.1 m·kgf, 66 ft·lbf)

U4P612E0.book Page 41 Friday, May 11, 2007 3:58 PM

Содержание R6S

Страница 1: ...4P6 28199 12 YZFR6SX C OWNER S MANUAL LIT 11626 21 32...

Страница 2: ...EAU10041 U4P612E0 book Page 1 Friday May 11 2007 3 58 PM...

Страница 3: ...rcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the em...

Страница 4: ...consult your Yamaha dealer WARNING EWA10010 PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPE...

Страница 5: ...TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE Product and specification...

Страница 6: ...ration U S A 1st edition April 2007 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N...

Страница 7: ...l maintenance and lubrication chart 6 4 Removing and installing cowlings and panels 6 8 Checking the spark plugs 6 10 Canister for California only 6 11 Engine oil and oil filter cartridge 6 11 Coolant...

Страница 8: ...ing 6 44 Troubleshooting charts 6 45 MOTORCYCLE CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Reporting safet...

Страница 9: ...nts have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a br...

Страница 10: ...hield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventi...

Страница 11: ...ution when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo t...

Страница 12: ...equate ventilation Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust s...

Страница 13: ...SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle U4P612E0 book Page 5 Friday May 11 2007 3 58 PM...

Страница 14: ...ning with alkaline or acid cleaner gasoline or solvent will damage windshield Use neutral detergent 5JW 00 WARNING Improper loading can cause loss of control Read owner s manual for proper loading 3JJ...

Страница 15: ...SAFETY INFORMATION 1 7 1 California only 9 California only 10 California only 8 U4P612E0 book Page 7 Friday May 11 2007 3 58 PM...

Страница 16: ...ing preload adjusting ring page 3 17 6 Shock absorber assembly compression damping force adjusting screw page 3 17 7 Owner s tool kit page 6 1 8 Shock absorber assembly rebound damping force adjusting...

Страница 17: ...35 5 Air filter element page 6 18 6 Front brake fluid reservoir page 6 27 7 Radiator cap page 6 14 8 Coolant drain bolt page 6 15 9 Engine oil filler cap page 6 11 10 Brake pedal page 3 11 11 Dipstick...

Страница 18: ...ge 3 10 2 Left handlebar switches page 3 9 3 Multi function display page 3 6 4 Main switch steering lock page 3 1 5 Tachometer page 3 5 6 Right handlebar switches page 3 9 7 Throttle grip page 6 21 8...

Страница 19: ...EAU10660 OFF All electrical systems are off The key can be removed EAU10680 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handl...

Страница 20: ...dealer check the electrical cir cuit NOTE Even if the oil level is sufficient the warning light may flicker when riding on a slope or during sudden acceleration or deceleration but this is not a malf...

Страница 21: ...fuel level detection circuit is defective the following cycle will be repeated until the malfunction is corrected The fuel level warning light will flash eight times and then go off for 3 0 seconds If...

Страница 22: ...OK Go ahead with riding 117 139 C 242 283 F Temperature display flashes Warning light comes on Stop the vehicle and allow it to idle until the coolant temperature goes down If the temperature does not...

Страница 23: ...form the rider when it is time to shift to the next higher gear The electrical circuit of the indicator light can be checked by turning the key to ON If the indicator light does not come on for a few...

Страница 24: ...1 TRIP 2 ODO If the fuel level warning light comes on see page 3 2 the odometer display will automatically change to the fuel re serve tripmeter mode F TRIP and start counting the distance traveled fr...

Страница 25: ...he fol lowing settings in the order listed be low Display brightness This function allows you to adjust the brightness of the multi function display to suit the outside lighting conditions Shift timin...

Страница 26: ...n the indicator light flashes four times per second The indicator light is deacti vated in other words it will not come on or flash This setting is selected when the indicator light flashes once every...

Страница 27: ...e indicator light 2 Push the SELECT button to con firm the selected engine speed The control mode changes to the shift timing indicator light bright ness function To adjust the shift timing indicator...

Страница 28: ...icle overturns or when the throttle cable is stuck EAU12710 Start switch Push this switch to crank the engine with the starter CAUTION ECA10050 See page 5 1 for starting instruc tions prior to startin...

Страница 29: ...quipped with a po sition adjusting dial To adjust the dis tance between the brake lever and the handlebar grip turn the adjusting dial while holding the lever pushed away from the handlebar grip Make...

Страница 30: ...losed un less the key is in the lock In addition the key cannot be removed if the cap is not properly closed and locked WARNING EWA11090 Make sure that the fuel tank cap is properly closed before ridi...

Страница 31: ...if the ethanol con tent does not exceed 10 Gasohol containing methanol is not recom mended by Yamaha because it can cause damage to the fuel system or ve hicle performance problems EAU13431 Catalytic...

Страница 32: ...passenger seat 1 Insert the key into the seat lock and then turn it counterclockwise 2 While holding the key in that posi tion lift the front of the passenger seat and pull it forward To install the...

Страница 33: ...the muf fler when secured to the right side helmet holder because of their size or shape Be sure that your helmet does not contact the muffler when it is secured to the helmet holder To release a hel...

Страница 34: ...Align the appropriate groove on the ad justing mechanism with the top of the front fork cap bolt Rebound damping force To increase the rebound damping force and thereby harden the rebound damp ing tur...

Страница 35: ...sents the entire adjusting range To obtain a precise adjustment it would be advisable to check the num ber of clicks of each damping force ad justing mechanism and to modify the specifications as nece...

Страница 36: ...E Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above spec ifications due to small differences in production the actual number of clicks always r...

Страница 37: ...eat unhook the straps from the hooks and then install the seat with the straps hanging out from under the passenger seat See page 3 14 EAU15301 Sidestand The sidestand is located on the left side of t...

Страница 38: ...in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the...

Страница 39: ...er the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden This check is most relia...

Страница 40: ...equences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is us...

Страница 41: ...soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check...

Страница 42: ...s Make sure that operation is smooth Lubricate pedal pivoting points if necessary 6 31 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 32 Side...

Страница 43: ...0 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 20 Never ride with the sidestand down 1 Turn the key to ON and m...

Страница 44: ...ION ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly...

Страница 45: ...on EAU16740 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below EAU16841 Engine break in There is never a more important period in...

Страница 46: ...g the engine break in period immediately have a Yamaha dealer check the vehi cle EAU17212 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10310 Since the e...

Страница 47: ...CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTENANCE CHARTS THE SERVICES RELATED...

Страница 48: ...ARNING EWA10340 Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes U4P...

Страница 49: ...plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Every 26600 mi 42000 km 4...

Страница 50: ...Clutch Check operation Adjust or replace cable 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid le...

Страница 51: ...p based grease every 16000 mi 25000 km or 24 months Repack 12 Chassis fasteners Check all chassis fitting and fas teners Correct if necessary 13 Brake lever pivot shaft Apply silicone grease lightly 1...

Страница 52: ...Check operation Correct if necessary 22 Engine oil Change warm engine before draining 23 Engine oil filter car tridge Replace 24 Cooling system Check hoses for cracks or dam age Replace if necessary...

Страница 53: ...two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 26 Control cables Ap...

Страница 54: ...this chapter Refer to this section each time a cowling or panel needs to be re moved and installed EAU19014 Cowlings A and B To remove one of the cowlings Remove the bolts and quick fasteners slide th...

Страница 55: ...the original position and then install the bolts and quick fasteners NOTE Make sure that the projections at the front of each cowling fit side by side as shown EAU19462 Panels A and B To remove one of...

Страница 56: ...the vehicle is ridden normally and all spark plugs installed in the en gine should have the same color If any spark plug shows a distinctly different color the engine could be operating im properly Do...

Страница 57: ...arging of fuel vapor into the atmosphere Before operating this vehicle make sure to check the fol lowing Check each hose connection Check each hose and canister for cracks or damage Replace if dam age...

Страница 58: ...nd then install and tight en the oil filler cap To change the engine oil with or without oil filter cartridge replace ment 1 Remove cowling B See page 6 8 2 Start the engine warm it up for several min...

Страница 59: ...il filter wrench and then tighten it to the specified torque with a torque wrench 9 Install the coolant reservoir cover by installing the bolts 10 Install the engine oil drain bolt and then tighten it...

Страница 60: ...el warning light flickers or remains on immediately turn the engine off and have a Yamaha dealer check the vehicle 13 Turn the engine off and then check the oil level and correct it if necessary 14 In...

Страница 61: ...check the antifreeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced WARNING EWA10380 Never attempt to remove the radiator cap when the engine is...

Страница 62: ...t to remove the radiator cap when the engine is hot 6 Remove the coolant drain bolt to drain the cooling system 7 Loosen the clamp screw and then disconnect the radiator hose to drain the radiator 8 R...

Страница 63: ...e place it if necessary 16 Pour the recommended coolant into the reservoir to the maximum level mark and then install the coolant reservoir cap 17 Insert the fuel hoses into the guide place them in th...

Страница 64: ...engine and then check the vehicle for coolant leakage If coolant is leaking have a Yamaha dealer check the cooling system 22 Connect the air intake duct and then tighten the clamp screw 23 Install th...

Страница 65: ...eated in the air filter case The engine should never be op erated without the air filter ele ment installed otherwise the piston s and or cylinder s may become excessively worn 8 Install the air filte...

Страница 66: ...speed must be checked as follows and if necessary adjusted by a Yamaha dealer at the in tervals specified in the periodic mainte nance and lubrication chart Start the engine and warm it up for sev era...

Страница 67: ...pecified in the periodic maintenance and lubrication chart EAU21750 Tires To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specifi...

Страница 68: ...se tire damage an accident or even injury Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or gla...

Страница 69: ...o Ltd Always make sure that the valve caps are securely installed to prevent air pressure leakage Use only the tire valves and valve cores listed below to avoid tire deflation during a high speed ride...

Страница 70: ...e han dling characteristics and a short ened tire life Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics EAU2...

Страница 71: ...h lever free play turn the adjusting bolt in direction b NOTE If the specified clutch lever free play cannot be obtained as described above proceed as follows 1 Fully turn the adjusting bolt at the cl...

Страница 72: ...a To make the brake light come on later turn the adjusting nut in direction b EAU22390 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals s...

Страница 73: ...he brake fluid is above the minimum level mark and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to ch...

Страница 74: ...d lubrication chart In addition have the oil seals of the master cylin ders and calipers as well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking Oil s...

Страница 75: ...marks on each side of the swingarm make sure that both chain pullers are in the same posi tion for proper wheel alignment CAUTION ECA10570 Improper drive chain slack will over load the engine as well...

Страница 76: ...chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant CAUTION ECA11110 Do not use engine oil or any other lu bricants for the drive chain as they may contain substanc...

Страница 77: ...ted at the intervals specified in the periodic maintenance chart EAU23132 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before each...

Страница 78: ...U23200 Checking and lubricating the sidestand The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if nece...

Страница 79: ...NG EWA10750 Securely support the vehicle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle o...

Страница 80: ...y support the vehicle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha d...

Страница 81: ...prompt medical attention Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed...

Страница 82: ...is located un der panel B See page 6 8 If a fuse is blown replace it as follows 1 Turn the key to OFF and turn off the electrical circuit in question 2 Remove the blown fuse and then install a new fus...

Страница 83: ...artz bulb headlights If a headlight bulb burns out replace it as follows 1 Remove panel B if replacing the left headlight bulb or panel A if re placing the right headlight bulb See page 6 8 2 Remove t...

Страница 84: ...b life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted...

Страница 85: ...ECA11190 Do not overtighten the screw other wise the lens may break EAU24310 Replacing the license plate light bulb 1 Remove the license plate light unit by removing the screws 2 Remove the socket to...

Страница 86: ...r the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or i...

Страница 87: ...ide by installing the bolts and then tight ening them to the specified torque NOTE Make sure that there is enough space between the brake pads before install ing the brake calipers onto the brake disc...

Страница 88: ...operation EAU25080 Rear wheel EAU25311 To remove the rear wheel WARNING EWA10820 It is advisable to have a Yamaha dealer service the wheel Securely support the motor cycle so that there is no danger...

Страница 89: ...out and then remove the wheel CAUTION ECA11070 Do not apply the brake after the wheel has been removed together with the brake disc otherwise the brake pads will be forced shut EAU25661 To install th...

Страница 90: ...esent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary too...

Страница 91: ...n There is no compression Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps...

Страница 92: ...ped press down on the cap while turning it counterclockwise and then remove the cap NOTE If coolant is not available tap water can be temporarily used instead provided that it is changed to the recomm...

Страница 93: ...muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in s...

Страница 94: ...irt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning Use the special sponge which is included in the plastic bag containing the owner s m...

Страница 95: ...nd wax spar ingly and make sure to wipe off any excess Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as th...

Страница 96: ...to ground the spark plug electrodes while turning the engine over 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and i...

Страница 97: ...er cartridge replacement 2 60 L 2 75 US qt 2 29 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all routes 2 15...

Страница 98: ...d riding Front 250 kPa 36 psi 2 50 kgf cm Rear 250 kPa 36 psi 2 50 kgf cm Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT5 50 Front brake...

Страница 99: ...or light LED Oil level warning light LED Turn signal indicator light LED Fuel level warning light LED Coolant temperature warning light LED Engine trouble warning light LED Shift timing indicator ligh...

Страница 100: ...ntification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification n...

Страница 101: ...el is affixed to the frame under the rider seat See page 3 14 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer...

Страница 102: ...and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yama...

Страница 103: ...icle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed...

Страница 104: ...nder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4...

Страница 105: ...ORMATION 9 6 9 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U4P612E0 book Page 6 Friday May 11 2...

Страница 106: ...r warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and...

Страница 107: ...y later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty c...

Страница 108: ...d repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is incl...

Страница 109: ...ked protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to he...

Страница 110: ...olders 3 15 High beam indicator light 3 2 Horn switch 3 10 I Identification numbers 9 1 Ignition circuit cut off system 3 20 Indicator and warning lights 3 2 K Key identification number 9 1 L Labels l...

Страница 111: ...s 6 45 Turn signal indicator lights 3 2 Turn signal light bulb replacing 6 39 Turn signal switch 3 10 V Valve clearance 6 21 Vehicle identification number 9 1 W Warranty extended 9 9 Warranty limited...

Страница 112: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM...

Страница 113: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM...

Страница 114: ...PRINTED IN JAPAN 2007 05 2 9 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD...

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