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PERIODIC MAINTENANCE AND MINOR REPAIR

6-40

EAU25921

Troubleshooting charts

Starting problems or poor engine
performance

WARNING

EWA10840

Keep away open flames and do not smoke while checking or working on the fuel system.

Check the fuel level in
the fuel tank.

1. Fuel

There is enough fuel.

There is no fuel.

Check the compression.

Supply fuel.

The engine does not start.
Check the compression.

Operate the electric starter.

2. Compression

There is compression.

There is no compression.

Check the ignition.

Have a Yamaha dealer
check the vehicle.

Remove the spark plug
and check the electrodes.

3. Ignition

Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.

Have a Yamaha dealer check the vehicle.

The engine does not start.
Have a Yamaha dealer
check the vehicle.

The engine does not start.
Check the battery.

Operate the electric starter.

4. Battery

The engine turns over
quickly.

The engine turns over
slowly.

The battery is good.

Check the battery lead connections,
and charge the battery if necessary.

Dry

Wet

Open the throttle halfway and operate
the electric starter.

Содержание Majesty YP400V

Страница 1: ...LIT 11626 19 31 5RU 28199 11 YP400V OWNER S MANUAL ...

Страница 2: ...EAU10041 ...

Страница 3: ...basic maintenance of this scooter If you have any questions concerning the operation or maintenance of your scooter please consult a Yamaha dealer The design and manufacture of this Yamaha scooter fully comply with the emissions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the scooter To mai...

Страница 4: ...UR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS SCOOTER DO NOT ATTEMPT TO OPERATE THIS SCOOTER UN TIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CARE FUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPA BI...

Страница 5: ...05 by Yamaha Motor Corporation U S A 1st edition April 2005 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 19 31 AFFIX DEALER LABEL HERE ...

Страница 6: ... the emission control system 6 3 General maintenance and lubrication chart 6 4 Removing and installing cowlings and panels 6 8 Checking the spark plug 6 12 Canister 6 14 Engine oil and oil filter element 6 14 Final transmission oil 6 17 Coolant 6 18 Air filter elements and check hoses and V belt case air filter element 6 20 Checking the throttle cable free play 6 23 Valve clearance 6 23 Tires 6 23...

Страница 7: ...OOTER CARE AND STORAGE 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Reporting safety defects 9 3 Scooter noise regulation 9 4 Maintenance record 9 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 9 7 YAMAHA EXTENDED SERVICE Y E S 9 9 ...

Страница 8: ...he scooter Making yourself con spicuous appears to be very effec tive in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when ap proaching and passing through intersections since intersec tions are the most likely places for scooter accidents to occur Ride where other motorists can see you Avoid riding in another motorist s blind spot Many ac...

Страница 9: ...se of a jacket substantial shoes trousers gloves etc is ef fective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers or wheels and cause injury or an accident Never touch the engine or exhaust system during or after operation They become very hot and can cause burns Always wear protec tive clothing that covers your ...

Страница 10: ... of your scooter Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit sus pension travel steering travel or control operation or obscure lights or reflectors Accessories fitted to the handle bar or the front fork area can create instability due to improper weight distribution or aerody namic changes If accesso...

Страница 11: ...d catch fire If you should swallow any gaso line inhale a lot of gasoline vapor or allow gasoline to get into your eyes see your doctor immediate ly If any gasoline spills on your skin or clothing immediately wash the affected area with soap and water and change your clothes EAU10371 Further safe riding points Be sure to signal clearly when making turns Braking can be extremely difficult on a wet ...

Страница 12: ...SAFETY INFORMATION 1 5 1 and ankle so they do not flap and a bright colored jacket Do not carry too much luggage on the scooter An overloaded scoot er is unstable ...

Страница 13: ...SAFETY INFORMATION 1 6 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle 2 1 3 5 6 7 4 ...

Страница 14: ...BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 5GK 2118K 00 5RU 24877 A0 LOAD LIMIT 2 kg 4 lbs 5RU 21668 00 WARNING Improper loading can cause loss of control Read owner s manual for proper loading 3JJ 28446 A1 3LD 24877 A0 LOAD LIMIT 5 kg 11 lbs 2 3 4 5 6 ...

Страница 15: ...SAFETY INFORMATION 1 8 1 7 5RU 21686 00 ...

Страница 16: ...6 2 Fuel tank cap page 3 9 3 Rear storage compartment page 3 13 4 V belt case air filter element page 6 20 5 Owner s tool kit page 6 2 6 Fuses page 6 34 7 Battery page 6 33 8 Air filter element left page 6 20 9 Engine oil filter element page 6 14 10 Centerstand page 6 31 11 Sidestand page 3 15 6 31 ...

Страница 17: ...IPTION 2 2 2 3 4 5 6 7 8 9 EAU10420 Right view 5 1 2 3 4 6 1 Grab bar page 5 2 2 Passenger seat page 3 11 3 Rider seat page 3 11 4 Coolant reservoir page 6 18 5 Radiator 6 Air filter element right page 6 20 ...

Страница 18: ... switches page 3 6 3 Rear brake lock lever page 3 8 4 Speedometer page 3 2 5 Multi function display page 3 3 6 Tachometer page 3 3 7 Right handlebar switches page 3 6 8 Front brake lever page 3 7 9 Throttle grip page 6 23 10 Front storage compartment B page 3 13 11 Main switch steering lock page 3 1 12 Front storage compartment A page 3 13 ...

Страница 19: ...s turned to OFF or the sidestand is moved down EAU10660 OFF All electrical systems are off The key can be removed EAU10680 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key To unlock the ste...

Страница 20: ...uit monitoring the engine is defective When this occurs have a Yamaha dealer check the self diagno sis system The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds then go off have a Yamaha dealer check the electrical circuit EAU11601 Speedometer The speedometer shows the riding speed When the key is turned to ON...

Страница 21: ... any setting changes to the multi function display The multi function display is equipped with the following a fuel meter a coolant temperature meter an odometer which shows the to tal distance traveled two tripmeters which show the distance traveled since they were last set to zero a fuel reserve tripmeter which shows the distance traveled since the bottom segment of the fuel meter and fuel level...

Страница 22: ...ious tripmeter and odometer modes in the following order TRIP F TRIP top TRIP bottom ODO TRIP F To reset a tripmeter select it by push ing the SELECT button until TRIP or TRIP F begins flashing TRIP or TRIP F will only flash for five sec onds While TRIP or TRIP F is flashing push the RESET button for at least one second If you do not reset the fuel reserve tripmeter manually it will reset itself a...

Страница 23: ...f 3 If the indicator does not come on have a Yamaha dealer check the electrical circuit NOTE The oil change indicator may flash when the engine is revved with the scooter on the centerstand but this does not indicate a malfunction V belt replacement indicator V BELT This indicator flashes every 20000 km 12500 mi when the V belt needs to be replaced The electrical circuit of the indicator can be ch...

Страница 24: ...s display shows the ambient tem perature from 10 C 14 F to 50 C 122 F in 1 C or 1 F increments The temperature displayed may vary from the ambient temperature Pushing the SELECT button for at least two sec onds switches the ambient temperature display to the clock display NOTE If the ambient temperature falls be low 10 C 14 F a lower tem perature than 10 C 14 F will not be displayed If the ambient...

Страница 25: ... sound the horn EAU12660 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12720 Start switch With the sidestand up push this switch while applying the front or rear brake to crank the engine with the starter CAUTION ECA10050 See page 5 1 for start...

Страница 26: ...er to the left until it snaps into place To unlock the rear wheel Push the rear brake lock lever back to the original position NOTE Be sure to check that the rear wheel does not move when the rear brake lock lever is applied To provide secure locking of the rear wheel apply the rear brake le ver first before moving the rear brake lock lever to the left WARNING EWA12361 Never move the rear brake lo...

Страница 27: ... be re leased and the fuel tank cap can be removed To install the fuel tank cap 1 Align the match marks insert the fuel tank cap into the tank opening and then push down on the cap 2 Turn the key counterclockwise to the original position and then re move it 3 Close the lid WARNING EWA11120 Be sure that the fuel tank cap is properly installed and locked before riding the scooter 1 Lid 2 Opening lev...

Страница 28: ...iston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance costs Gasohol There are two...

Страница 29: ...a fire hazard or other damages Use only unleaded gasoline The use of leaded gasoline will cause unrepairable damage to the catalytic converter Never park the vehicle near pos sible fire hazards such as grass or other materials that easily burn Do not allow the engine to idle too long EAU34140 Seats Rider seat To open the rider seat 1 Place the scooter on the center stand 2 Insert the key into the ...

Страница 30: ...ove the bolt and then pull the passenger seat forward To install the passenger seat Insert the projections on the passenger seat into the holders as shown place the passenger seat in the original posi tion and then install the bolt 3 Close the rider seat NOTE Make sure that the passenger seat is properly secured before riding EAU34150 Adjusting the rider seat The rider seat can be adjusted as fol ...

Страница 31: ...rt the key in the lock turn it counterclockwise and then grasp the lock while pushing the button in To open the storage compartment when it is unlocked simply grasp the lock while pushing the button in To lock the storage compartment push the lid into the original position insert the key in the lock turn it clockwise and then remove it Front storage compartment B To open the storage compartment sl...

Страница 32: ...oid humidity from spread ing through the storage com partment wrap wet articles in a plastic bag before storing them in the compartment Since the storage compartment may get wet while the scooter is being washed wrap any articles stored in the compartment in a plastic bag Do not keep anything valuable or breakable in the storage com partment CAUTION ECA11100 Do not leave the rider seat open for an...

Страница 33: ...aha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly as described below and have a Yamaha dealer re pair it if it does not function proper ly EAU15371 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch and ...

Страница 34: ...h the start switch Does the engine start With the engine still running 9 Move the sidestand down Does the engine stall The system is OK The scooter can be ridden This check is most reliable if performed with a warmed up engine The sidestand switch may be defective The scooter should not be ridden until checked by a Yamaha dealer The brake switch may be defective The scooter should not be ridden un...

Страница 35: ...pressure could have serious consequences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved WARNING EWA11150 If any item in the ...

Страница 36: ...brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 6 26 6 28 Rear brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary C...

Страница 37: ...nts if necessary 6 30 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 6 31 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is defective have Yamaha dea...

Страница 38: ...ructions prior to operating the ve hicle for the first time In order for the ignition circuit cut off system to enable starting the side stand must be up WARNING EWA10290 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 15 Never ride with the sidestand down 1 Turn the key to ON and make sure that the engine stop s...

Страница 39: ...Switch the turn signal on 4 Check for oncoming traffic and then slowly turn the throttle grip on the right in order to take off 5 Switch the turn signal off EAU16780 Acceleration and deceleration The speed can be adjusted by opening and closing the throttle To increase the speed turn the throttle grip in direction a To reduce the speed turn the throt tle grip in direction b EAU16791 Braking 1 Clos...

Страница 40: ...841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this ...

Страница 41: ...ne break in period immediately have a Yamaha dealer check the vehi cle EAU17212 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10310 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Do not park on a slope or on soft ground otherwise the vehicle may overturn CAUTION ECA10...

Страница 42: ...or use on paved roads only If this scooter is operated in abnormally dusty mud dy or wet conditions the air filter el ement should be cleaned or replaced more frequently otherwise rapid engine wear may result Con sult a Yamaha dealer for proper maintenance intervals EAU17301 PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCE OF YOUR VEHICLE IS IMPORTANT IN ORDER TO ENJOY LONG PLEA SURABLE SERVICE ES...

Страница 43: ...ended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly NOTE If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you WARNING EWA10350 Modifications not approved by Yamaha may cause loss of perfor mance ...

Страница 44: ...km or 30 months 1 Fuel line Check fuel and vacuum hoses for cracks or damage Replace if necessary 2 Spark plug Check condition Adjust gap and clean Replace every 12000 mi 19000 km or 18 months Replace 3 Valve clearance Check and adjust valve clear ance when engine is cold Every 26600 mi 42000 km 4 Crankcase breather system Check breather hose for cracks or damage Replace if necessary 5 Electronic ...

Страница 45: ...000 km 2 V belt case air filter element Clean 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if neces sary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if neces sary 5 Brake hoses Check for cracks or damage Replace Every 4 years 6 Rear brake lock Check operation Adjust 7 Wheels Check runout and for damage Replace if necessary...

Страница 46: ...ased grease all purpose grease lightly 14 Sidestand switch Check operation and replace if necessary 15 Front fork Check operation and for oil leak age Replace if necessary 16 Shock absorber assemblies Check operation and for oil leak age Replace if necessary 17 Engine oil Change See pages 3 3 and 6 14 When the oil change indicator flashes every 3000 mi 5000 km Check oil level and vehicle for oil l...

Страница 47: ...ge Every 3 years 20 Final transmission oil Check vehicle for oil leakage Change 21 V belt Replace Every 12500 mi 20000 km 22 Front and rear brake switches Check operation 23 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip hous ing and cable 24 Lights signals and switches Check operation Adjust headlight bea...

Страница 48: ...sty areas Hydraulic brake service After disassembling the brake master cylinders and calipers always change the fluid Regularly check the brake fluid levels and fill the reservoirs as required Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged ...

Страница 49: ...partment and then pull the cowling off as shown NOTE The quick fastener is removed by push ing the center pin in with a screwdriver and then pulling the fastener out To install the cowling 1 Place the cowling in the original position and then install the quick fasteners NOTE To install the quick fastener push the center pin out so that it will protrude from the fastener head insert the fas tener i...

Страница 50: ... of the cowlings 1 Remove cowlings A and B 2 Remove the passenger seat See page 3 11 3 Remove the grab bar by removing the grab bar bolts and collars 4 Remove the screw access cover by pulling it off 5 Remove the screws and then pull the cowling off To install the cowling 1 Place the cowling in the original position and then install the screws 1 Cowling B 2 Screw 1 Cowling B 1 2 1 1 Grab bar bolt ...

Страница 51: ...owling E To remove the cowling 1 Pull up the left floorboard mats as shown 2 Remove the cowling screws 3 Pull the cowling down slightly and then pull it outward as shown To install the cowling 1 Insert the tabs on the cowling into the slots as shown and then install the screws 2 Place the left floorboard mats in the original position Tightening torque Grab bar bolt 23 Nm 2 3 m kgf 16 6 ft lbf 1 Le...

Страница 52: ... out as shown To install the panel Place the panel in the original position and then install the bolts Panel B To remove the panel Remove the screws and then pull the panel outward To install the panel Place the panel in the original position and then install the screws 1 Bolt 2 Panel A 2 1 1 Panel B 2 Screw 1 Screw 2 Panel B 2 1 1 2 ...

Страница 53: ...spark plug cover by removing the screws 3 Remove the spark plug cap 4 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehicle is ridden normally NOTE If the spark plug shows a distinctly dif ferent c...

Страница 54: ...h is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible 4 Install the spark plug cap NOTE Make sure the spark plug wire is fas tened in the clamp as shown 5 Install the spark plug cover by in stalling the screws 6 Place the storage compartment mat ...

Страница 55: ... oil change in dicator comes on To check the engine oil level 1 Place the vehicle on the center stand NOTE Make sure that the vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles remove the oil filler cap wipe the dipsti...

Страница 56: ...e used oil 3 Remove the engine oil filler cap and the engine oil drain bolt to drain the oil from the crankcase 4 Check the washer for damage and replace it if necessary NOTE Skip steps 5 7 if the oil filter element is not being replaced 5 Remove the oil filter element cover by removing the bolts 6 Remove and replace the oil filter element and O rings 1 Engine oil drain bolt 1 1 Engine oil drain b...

Страница 57: ...l specification of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Be sure no foreign material en ters the crankcase 10 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause 11 Reset the oil change indicator ac cording to ...

Страница 58: ...te that the indi cator will come on for 1 4 seconds after releasing the OIL CHANGE button otherwise repeat the procedure EAU20060 Final transmission oil The final transmission case must be checked for oil leakage before each ride If any leakage is found have a Yamaha dealer check and repair the scooter In addition the final transmis sion oil must be changed as follows at the intervals specified in...

Страница 59: ...In addition the cool ant must be changed at the intervals specified in the periodic maintenance and lubrication chart EAU34191 To check the coolant level 1 Place the vehicle on a level sur face and hold it in an upright posi tion NOTE The coolant level must be checked on a cold engine since the level varies with engine temperature Make sure that the vehicle is posi tioned straight up when checking...

Страница 60: ... been used instead of coolant replace it with cool ant as soon as possible other wise the engine may not be sufficiently cooled and the cool ing system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the antifreeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced WARNING EWA1038...

Страница 61: ...ase air filter element should be ser viced at the intervals specified in the periodic maintenance and lubrication chart Service all air filter elements more frequently if you are riding in un usually wet or dusty areas Replacing the air filter elements 1 Place the scooter on the center stand NOTE Continue as follows for each air filter el ement 2 Remove the air filter case cover by removing the ru...

Страница 62: ...ts at the same time other wise poor engine performance or damage to the engine may re sult The engine should never be op erated without the filter ele ments installed otherwise the piston s and or cylinder s may become excessively worn To clean the air filter check hoses 1 Check the hose at the bottom of both air filter cases for accumulat ed dirt or water Left Right 2 If dirt or water is visible ...

Страница 63: ...t to remove most of the dust and dirt and then blow out the dirt with compressed air as shown 6 Check the V belt case air filter ele ment for damage and replace it if necessary 7 Install the V belt case air filter ele ment by installing the screws 8 Install the V belt air filter case cov er by installing the screws CAUTION ECA12940 Make sure that the V belt filter ele ment is properly seated in it...

Страница 64: ... a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart EAU36131 Tires To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10500 The tire air pressure must be checked and ...

Страница 65: ...es minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked have a Yamaha dealer replace the tire immediately NOTE The tire tread depth limits may differ from country to country Always comply with the local regulations Tire information This model is equipped with tubeless tires WARNING EWA10590 Operating the scooter with exces sively worn tires decrease rid...

Страница 66: ...ler replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life Ride at moderate speeds after changing a tire since the tire sur face must f...

Страница 67: ...ies are designed and test ed to be compatible with your vehi cle Please consider Genuine Yamaha Parts and Accessories be fore making a purchase Use of non Yamaha approved accessories or replacement parts may cause loss of handling stability and riding safety Since Yamaha cannot con trol the quality of accessories or parts manufactured by other compa nies Yamaha cannot be held liable for any conseq...

Страница 68: ...tment may be required if the rear brake lock lever does not hold properly When the rear brake lock lever is not in use the rear brake lock lever cable length should measure 45 mm to 47 mm 1 77 in to 1 85 in at the rear brake caliper Periodically check the rear brake lock lever cable length and if necessary adjust it as follows To increase the rear brake lock lever cable length turn the adjusting n...

Страница 69: ...th out having to disassemble the brake To check the brake pad wear check the wear indicator groove If a brake pad has worn to the point that the wear indicator groove has almost disap peared have a Yamaha dealer replace the brake pads as a set EAU34210 Rear brake pads Have a Yamaha dealer check each rear brake pad for damage and mea sure the lining thickness and if neces sary replace them as a set...

Страница 70: ...mical reaction and lead to poor braking performance Be careful that water does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately As the brake pads wear it is nor mal for the brake fluid level to grad u...

Страница 71: ...cable movement Replace damaged ca bles as soon as possible to prevent unsafe conditions EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated at the intervals specified in the periodic maintenance chart EAU23170 Lubricating the front and rear brake levers The pivoting points of...

Страница 72: ... fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur f...

Страница 73: ...ore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any ...

Страница 74: ... furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteries prod...

Страница 75: ...ttery can cause permanent battery damage To charge a sealed type MF battery a special constant volt age battery charger is required Using a conventional battery charger will damage the battery If you do not have access to a sealed type MF battery charg er have a Yamaha dealer charge your battery EAU34232 Replacing the fuses The main fuse and the fuse box which contains the fuses for the individual...

Страница 76: ...If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 Spare main fuse 2 Main fuse 1 Fuse box 2 Taillight fuse 1 2 1 2 1 Ignition fuse 2 Signaling system fuse 3 Headlight fuse 4 Radiator fan fuse 5 Backup fuse for odometer and clock 6 Fuel injection system fuse 7 Spare fuse 7 1 2 3 4 5 6 Specified fuses Main fuse 40 0 A Ignition fuse 10 0 A Signaling system fuse 10 ...

Страница 77: ...he headlight beam EAU24180 Tail brake light This model is equipped with an LED type of tail brake light If the tail brake light does not come on have a Yamaha dealer check it EAU36121 Replacing a front turn signal light bulb 1 Place the scooter on the center stand 2 Remove panel A See page 6 8 3 Remove the windshield by remov ing the screws 4 Remove the front turn signal light unit by removing the...

Страница 78: ...al position and then in stall the screws 10 Install the windshield by installing the screws 11 Install panel A EAU34260 Replacing a rear turn signal light bulb 1 Place the scooter on the center stand 2 Remove cowling C for replacing the left turn signal light bulb or cowling D for replacing the right turn signal light bulb See page 6 8 3 Remove the socket together with the turn signal light bulb b...

Страница 79: ...ing B See page 6 8 2 Remove the license plate light cov er and license plate light lens by removing the screws 3 Remove the defective bulb by pushing it in and turning it counter clockwise 4 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 5 Install the license plate light lens and license plate light cover by in stalling the screws 6 Install the cowling 1 Li...

Страница 80: ...ng and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your scooter re quire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the scooter prop erly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha ...

Страница 81: ...There is compression There is no compression Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate ...

Страница 82: ...sidual pressure to escape When the hissing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap NOTE If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is O...

Страница 83: ...ard to remove dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleaning can damage windshields cowlings panels and other plastic parts Use only a soft clean cloth or sponge with mild detergent and water to clean plastic Do not use any harsh chemical...

Страница 84: ...oter with a chamois or an absorbing cloth 2 Use a chrome polish to shine chrome aluminum and stain less steel parts including the ex haust system Even the thermally induced discoloring of stain less steel exhaust systems can be removed through polishing 3 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces 4 Use s...

Страница 85: ...d add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 3 Perform the following steps to pro tect the cylinder piston rings etc from corrosion a Remove the spark plug cap and spark plug b Pour a teaspoonful of engine oil into the spark plug bore c Install the spark plug cap onto the spark plug and then place the spark plug on the cylinder head so th...

Страница 86: ...a little every month in order to prevent the tires from becoming degraded in one spot 6 Cover the muffler outlet with a plastic bag to prevent moisture from entering it 7 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more in formation on stor...

Страница 87: ...nt replacement 1 70 L 1 80 US qt 1 50 Imp qt Final transmission oil Type SAE10W30 type SE motor oil Quantity 0 25 L 0 26 US qt 0 22 Imp qt Cooling system Coolant reservoir capacity up to the maxi mum level mark 0 32 L 0 34 US qt 0 28 Imp qt Radiator capacity including all routes 1 57 L 1 66 US qt 1 38 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Unleaded gaso...

Страница 88: ... kgf cm2 Loading condition 90 196 kg 198 432 lb Front 200 kPa 29 psi 2 00 kgf cm2 Rear 250 kPa 36 psi 2 50 kgf cm2 Front wheel Wheel type Cast wheel Rim size 14 x MT3 00 Rear wheel Wheel type Cast wheel Rim size 13 x MT4 00 Front brake Type Single disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake Operation Left hand operation Recommended fluid DOT ...

Страница 89: ...rn signal light 12 V 21 0 W 2 License plate light 12 V 5 0 W 1 Meter lighting 12 V 2 0 W 3 High beam indicator light 12 V 1 4 W 1 Turn signal indicator light 12 V 1 4 W 2 Engine trouble warning light 12 V 1 4 W 1 Fuses Main fuse 40 0 A Headlight fuse 20 0 A Taillight fuse 10 0 A Signaling system fuse 10 0 A Ignition fuse 10 0 A Radiator fan fuse 10 0 A Fuel injection system fuse 10 0 A Backup fuse...

Страница 90: ...ICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION EAU26381 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26410 Vehicle identification number The vehicle identification number is stamped into the frame NOTE The vehicle identification number is used to identify your veh...

Страница 91: ...odel label The model label is affixed to the inside of the rear storage compartment See page 3 13 Record the information on this label in the space provided This in formation will be needed when ordering spare parts from a Yamaha dealer 1 Model label 1 ...

Страница 92: ...ar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or wri...

Страница 93: ...incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems ...

Страница 94: ...arranty The chart below is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 2...

Страница 95: ...INFORMATION 9 6 2 3 4 5 6 7 8 9 32000 mi 49000 km or 48 months 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks ...

Страница 96: ...CONSUMER INFORMATION 9 7 1 2 3 4 5 6 7 8 9 EAU26661 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ...

Страница 97: ...CONSUMER INFORMATION 9 8 2 3 4 5 6 7 8 9 ...

Страница 98: ...t have to pay anything for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement...

Страница 99: ...g you ll have strong factory backed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 ...

Страница 100: ...tion circuit cut off system 3 15 Indicator and warning lights 3 2 K Key identification number 9 1 L Labels location of 1 6 License plate light bulb replacing 6 38 M Main switch steering lock 3 1 Maintenance and lubrication periodic 6 4 Maintenance emission control system 6 3 Maintenance periodic 6 1 Maintenance record 9 5 Model label 9 2 Multi function display 3 3 N Noise regulation 9 4 P Parking ...

Страница 101: ...INDEX V Valve clearance 6 23 Vehicle identification number 9 1 W Warranty extended 9 9 Warranty limited 9 7 Wheel bearings checking 6 33 Wheels 6 25 ...

Страница 102: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2005 5 1 8 1 E ...

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