69D5G11
6-28
9
8
7
6
5
4
3
2
1
Shimming/Backlash
Example:
If “M2” is 28.60 mm and “R” is (–1), then
T2 = 28.60 mm – 28.00 mm – (–1)/100
= 28.60 – 28.00 + 0.01
= 0.61 mm
4.
Select the reverse gear shim(s) (T2) as
follows.
Example:
If “T2” is 0.47 mm, then the reverse gear
shim is 0.48 mm.
If “T2” is 0.41 mm, then the reverse gear
shim is 0.42 mm.
Backlash
Measuring the forward and reverse
gear backlash
1.
Remove the water pump assembly.
2.
Set the gear shift to the neutral position
at lower unit using the special service
tool.
3.
Install the special service tools so that it
pushes against the propeller shaft.
NOTE:
Tighten the center bolt while turning the drive
shaft until the drive shaft can no longer be
turned.
4.
Install the backlash indicator onto the
drive shaft (20.0 mm [0.78 in] in diame-
ter), then the dial gauge onto the lower
unit.
NOTE:
Install the dial gauge so that the plunger
a
contacts the mark
b
on the backlash indica-
tor.
Calculation formula:
Reverse gear shim thickness (T2) =
M2 – 28.00 – R/100
Calculated numeral
Rounded numeral
at 1/100th place
1, 2
2
3, 4, 5
5
6, 7, 8
8
9, 10
10
Available shim thicknesses:
0.10, 0.12, 0.15, 0.18, 0.30, 0.40 and
0.50 mm
Bearing housing puller claw L
1
:
90890-06502
Stopper guide plate
2
:
90890-06501
Center bolt
3
: 90890-06504
Backlash indicator
4
: 90890-06706
Magnet base plate
5
: 90890-07003
Dial gauge set
6
: 90890-01252
Magnet base B
7
: 90890-06844
69D60035
Shift rod push arm:
90890-06052
69D5G11_06 06.10.16 18:10 Page 29
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Страница 1: ...SERVICE MANUAL 69D 28197 5G 11 E60H ...
Страница 4: ......
Страница 16: ...GEN INFO 1 11 69D5G11 MEMO ...
Страница 58: ...FUEL 4 13 69D5G11 MEMO ...
Страница 74: ...POWR 5 15 69D5G11 Power unit 69D5050E No Part name Q ty Remarks 35 Stopper 1 36 Spring 1 ...
Страница 104: ...POWR 5 45 69D5G11 MEMO ...
Страница 109: ...69D5G11 6 4 9 8 7 6 5 4 3 2 1 Special service tools Magnet base plate 90890 07003 ...
Страница 129: ...69D5G11 6 24 9 8 7 6 5 4 3 2 1 Drive shaft and lower case Shimming Shimming T3 M3 M2 69D6050E T2 T1 M1 ...
Страница 163: ...69D5G11 8 4 9 8 7 6 5 4 3 2 1 Port view WD 69D80040 1 1 Choke solenoid Electrical components ...
Страница 195: ......
Страница 196: ...YAMAHA MOTOR CO LTD Printed in Japan Oct 2004 0 9 1 E_2 Printed on recycled paper ...