CAMSHAFTS
5-15
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a. Turn the crankshaft clockwise.
b. When piston #1 is at TDC on the compres-
sion stroke, align the “I” mark “a” on the
generator rotor with the stationary pointer
“b” on the generator cover.
c. Install the timing chain onto both camshaft
sprockets, and then install the camshafts
onto the cylinder head.
TIP
• Lubricate the camshaft journal with the
molybdenum disulfide oil.
• When installing the timing chain, start with
the exhaust camshaft and be sure to keep
the timing chain as tight as possible on the
exhaust side.
• The camshafts should be installed onto the
cylinder head so that the alignment marks “c”
on the intake camshaft sprocket and the
alignment marks “d” on the exhaust camshaft
sprocket align with the cylinder head mating
surface, as shown in the illustration.
ECA4B51015
Do not turn the crankshaft when installing
the camshafts to avoid damage or improper
valve timing.
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2. Install:
• Dowel pins
• Exhaust camshaft cap “1”
• Intake camshaft cap “2”
TIP
Make sure each camshaft cap is installed in its
original place. Refer to the identification marks
as follows:
“IN”: Intake
“EX”: Exhaust
3. Install:
• Camshaft cap bolts
ECA13730
The camshaft cap bolts must be tightened
evenly or damage to the cylinder head,
camshaft caps, and camshafts will result.
Camshaft cap bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Содержание 2012 TMAX XP500A
Страница 1: ...SERVICE MANUAL XP500A 2012 59C 28197 E1 ...
Страница 6: ......
Страница 8: ......
Страница 54: ...SPECIAL TOOLS 1 45 ...
Страница 79: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 24 ...
Страница 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS ...
Страница 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Страница 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Страница 87: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Oil strainer 2 Intake camshaft 3 Exhaust camshaft ...
Страница 88: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Страница 90: ...COOLING SYSTEM DIAGRAMS 2 35 EAS20420 COOLING SYSTEM DIAGRAMS ...
Страница 92: ...COOLING SYSTEM DIAGRAMS 2 37 ...
Страница 94: ...CABLE ROUTING 2 39 EAS20430 CABLE ROUTING Handlebar top side view ...
Страница 96: ...CABLE ROUTING 2 41 Handlebar front side and left side view ...
Страница 98: ...CABLE ROUTING 2 43 Front brake front side and left side view ...
Страница 100: ...CABLE ROUTING 2 45 Frame front side view ...
Страница 102: ...CABLE ROUTING 2 47 Frame left side view ...
Страница 104: ...CABLE ROUTING 2 49 Frame right side view ...
Страница 106: ...CABLE ROUTING 2 51 Rear frame top side and right side view ...
Страница 108: ...CABLE ROUTING 2 53 Rear brake top side and left side view ...
Страница 110: ...CABLE ROUTING 2 55 Throttle body left side view ...
Страница 112: ...CABLE ROUTING 2 57 Fuel tank top side left side and right side view ...
Страница 114: ...CABLE ROUTING 2 59 Hydraulic unit top side and front side view ...
Страница 116: ...CABLE ROUTING 2 61 ...
Страница 119: ......
Страница 154: ...PERIODIC MAINTENANCE 3 35 ...
Страница 183: ...FRONT WHEEL 4 26 8 Check Front wheel sensor installation Check if the wheel sensor housing is installed properly ...
Страница 245: ...FRONT FORK 4 88 3 Install Cap bolt cover right front fork side Upper bracket pinch bolt 30 Nm 3 0 m kgf 22 ft lbf 1 ...
Страница 258: ...SWINGARM 4 101 ...
Страница 263: ...ENGINE INSPECTION 5 2 9 Connect Spark plug caps 10 Install Radiator cover Refer to GENERAL CHASSIS on page 4 1 ...
Страница 329: ...OIL PUMP 5 68 ECA13890 After tightening the bolts make sure the oil pump turns smoothly ...
Страница 346: ...TRANSMISSION 5 85 ...
Страница 351: ...RADIATOR 6 4 b Apply 137 3 kPa 1 37 kgf cm2 19 9 psi of pressure c Measure the indicated pressure with the gauge ...
Страница 371: ...THROTTLE BODY 7 10 Throttle position sensor screw 3 5 Nm 0 35 m kgf 2 5 ft lbf ...
Страница 372: ...THROTTLE BODY 7 11 ...
Страница 375: ......
Страница 376: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Страница 380: ...ELECTRIC STARTING SYSTEM 8 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Страница 386: ...CHARGING SYSTEM 8 11 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Страница 387: ...CHARGING SYSTEM 8 12 2 AC magneto 3 Rectifier regulator 4 Frame ground 5 Joint 19 Battery 20 Negative lead 21 Main fuse ...
Страница 389: ...CHARGING SYSTEM 8 14 ...
Страница 390: ...LIGHTING SYSTEM 8 15 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Страница 394: ...SIGNALING SYSTEM 8 19 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Страница 399: ...SIGNALING SYSTEM 8 24 ...
Страница 400: ...COOLING SYSTEM 8 25 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Страница 404: ...FUEL INJECTION SYSTEM 8 29 EAS27331 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Страница 445: ...FUEL INJECTION SYSTEM 8 70 ...
Страница 446: ...FUEL PUMP SYSTEM 8 71 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Страница 449: ...FUEL PUMP SYSTEM 8 74 ...
Страница 450: ...IMMOBILIZER SYSTEM 8 75 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Страница 459: ...IMMOBILIZER SYSTEM 8 84 ...
Страница 460: ...ABS ANTI LOCK BRAKE SYSTEM 8 85 EAS28790 ABS ANTI LOCK BRAKE SYSTEM EAS27730 CIRCUIT DIAGRAM ...
Страница 462: ...ABS ANTI LOCK BRAKE SYSTEM 8 87 EAS27740 ABS COMPONENTS CHART ...
Страница 464: ...ABS ANTI LOCK BRAKE SYSTEM 8 89 EAS27750 ABS COUPLER LOCATION CHART ...
Страница 468: ...ABS ANTI LOCK BRAKE SYSTEM 8 93 EAS27810 BASIC PROCESS FOR TROUBLESHOOTING ...
Страница 493: ...ABS ANTI LOCK BRAKE SYSTEM 8 118 ...
Страница 494: ...ELECTRICAL COMPONENTS 8 119 EAS27973 ELECTRICAL COMPONENTS ...
Страница 496: ...ELECTRICAL COMPONENTS 8 121 ...
Страница 498: ...ELECTRICAL COMPONENTS 8 123 EAS27981 CHECKING THE SWITCHES ...
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Страница 528: ......