
CAMSHAFTS
5-13
4. Measure:
• Camshaft-journal-to-camshaft-cap clear-
ance
Out of specification
→
Measure the cam-
shaft journal diameter.
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Install the camshaft into the cylinder head
(without the dowel pins and camshaft
caps).
b. Position a strip of Plastigauge® “1” onto the
camshaft journal as shown.
c. Install the dowel pins and camshaft caps.
TIP
• When tightening the camshaft cap, tighten
the four bolts on the both ends of the cap
temporarily to lower the entire cap, while pay-
ing attention not to twist the dowel pins and
camshaft journal. After the camshaft cap
touches the cylinder head, tighten the two
bolts in the middle to the specified torque
and then the remaining four bolts to the
specified torque.
• To prevent the camshaft cap from cracking,
tighten the camshaft cap carefully by tapping
the camshaft using a soft-face hammer (both
for temporary and final tightening).
• Do not turn the camshaft when measuring
the camshaft journal-to-camshaft cap clear-
ance with the Plastigauge®.
d. Remove the camshaft caps and then mea-
sure the width of the Plastigauge® “1”.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
5. Measure:
• Camshaft journal diameter “a”
Out of specification
→
Replace the cam-
shaft.
Within specification
→
Replace the cylin-
der head and the camshaft caps as a set.
EAS4B51035
CHECKING THE CAMSHAFT SPROCKETS
The following procedure applies to both of the
camshaft sprockets.
1. Check:
• Camshaft sprocket
More than 1/4 tooth wear “a”
→
Replace
the camshafts and the timing chain as a
set.
Camshaft-journal-to-camshaft-
cap clearance
0.028–0.062 mm (0.0011–
0.0024 in)
Limit
0.08 mm (0.0031 in)
Camshaft cap bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Camshaft journal diameter
22.959–22.972 mm (0.9039–
0.9044 in)
Содержание 2012 TMAX XP500A
Страница 1: ...SERVICE MANUAL XP500A 2012 59C 28197 E1 ...
Страница 6: ......
Страница 8: ......
Страница 54: ...SPECIAL TOOLS 1 45 ...
Страница 79: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 24 ...
Страница 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS ...
Страница 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Страница 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Страница 87: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Oil strainer 2 Intake camshaft 3 Exhaust camshaft ...
Страница 88: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Страница 90: ...COOLING SYSTEM DIAGRAMS 2 35 EAS20420 COOLING SYSTEM DIAGRAMS ...
Страница 92: ...COOLING SYSTEM DIAGRAMS 2 37 ...
Страница 94: ...CABLE ROUTING 2 39 EAS20430 CABLE ROUTING Handlebar top side view ...
Страница 96: ...CABLE ROUTING 2 41 Handlebar front side and left side view ...
Страница 98: ...CABLE ROUTING 2 43 Front brake front side and left side view ...
Страница 100: ...CABLE ROUTING 2 45 Frame front side view ...
Страница 102: ...CABLE ROUTING 2 47 Frame left side view ...
Страница 104: ...CABLE ROUTING 2 49 Frame right side view ...
Страница 106: ...CABLE ROUTING 2 51 Rear frame top side and right side view ...
Страница 108: ...CABLE ROUTING 2 53 Rear brake top side and left side view ...
Страница 110: ...CABLE ROUTING 2 55 Throttle body left side view ...
Страница 112: ...CABLE ROUTING 2 57 Fuel tank top side left side and right side view ...
Страница 114: ...CABLE ROUTING 2 59 Hydraulic unit top side and front side view ...
Страница 116: ...CABLE ROUTING 2 61 ...
Страница 119: ......
Страница 154: ...PERIODIC MAINTENANCE 3 35 ...
Страница 183: ...FRONT WHEEL 4 26 8 Check Front wheel sensor installation Check if the wheel sensor housing is installed properly ...
Страница 245: ...FRONT FORK 4 88 3 Install Cap bolt cover right front fork side Upper bracket pinch bolt 30 Nm 3 0 m kgf 22 ft lbf 1 ...
Страница 258: ...SWINGARM 4 101 ...
Страница 263: ...ENGINE INSPECTION 5 2 9 Connect Spark plug caps 10 Install Radiator cover Refer to GENERAL CHASSIS on page 4 1 ...
Страница 329: ...OIL PUMP 5 68 ECA13890 After tightening the bolts make sure the oil pump turns smoothly ...
Страница 346: ...TRANSMISSION 5 85 ...
Страница 351: ...RADIATOR 6 4 b Apply 137 3 kPa 1 37 kgf cm2 19 9 psi of pressure c Measure the indicated pressure with the gauge ...
Страница 371: ...THROTTLE BODY 7 10 Throttle position sensor screw 3 5 Nm 0 35 m kgf 2 5 ft lbf ...
Страница 372: ...THROTTLE BODY 7 11 ...
Страница 375: ......
Страница 376: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Страница 380: ...ELECTRIC STARTING SYSTEM 8 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Страница 386: ...CHARGING SYSTEM 8 11 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Страница 387: ...CHARGING SYSTEM 8 12 2 AC magneto 3 Rectifier regulator 4 Frame ground 5 Joint 19 Battery 20 Negative lead 21 Main fuse ...
Страница 389: ...CHARGING SYSTEM 8 14 ...
Страница 390: ...LIGHTING SYSTEM 8 15 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Страница 394: ...SIGNALING SYSTEM 8 19 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Страница 399: ...SIGNALING SYSTEM 8 24 ...
Страница 400: ...COOLING SYSTEM 8 25 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Страница 404: ...FUEL INJECTION SYSTEM 8 29 EAS27331 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Страница 445: ...FUEL INJECTION SYSTEM 8 70 ...
Страница 446: ...FUEL PUMP SYSTEM 8 71 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Страница 449: ...FUEL PUMP SYSTEM 8 74 ...
Страница 450: ...IMMOBILIZER SYSTEM 8 75 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Страница 459: ...IMMOBILIZER SYSTEM 8 84 ...
Страница 460: ...ABS ANTI LOCK BRAKE SYSTEM 8 85 EAS28790 ABS ANTI LOCK BRAKE SYSTEM EAS27730 CIRCUIT DIAGRAM ...
Страница 462: ...ABS ANTI LOCK BRAKE SYSTEM 8 87 EAS27740 ABS COMPONENTS CHART ...
Страница 464: ...ABS ANTI LOCK BRAKE SYSTEM 8 89 EAS27750 ABS COUPLER LOCATION CHART ...
Страница 468: ...ABS ANTI LOCK BRAKE SYSTEM 8 93 EAS27810 BASIC PROCESS FOR TROUBLESHOOTING ...
Страница 493: ...ABS ANTI LOCK BRAKE SYSTEM 8 118 ...
Страница 494: ...ELECTRICAL COMPONENTS 8 119 EAS27973 ELECTRICAL COMPONENTS ...
Страница 496: ...ELECTRICAL COMPONENTS 8 121 ...
Страница 498: ...ELECTRICAL COMPONENTS 8 123 EAS27981 CHECKING THE SWITCHES ...
Страница 527: ......
Страница 528: ......