TIGHTENING TORQUES
2-18
EAS20350
CHASSIS TIGHTENING TORQUES
Item
Thread
size
Q’ty
Tightening torque
Remarks
Engine mounting nut (front upper
side)
M12
1
88 Nm (8.8 m·kgf, 64 ft·lbf)
Engine mounting bolt (front lower
side)
M10
4
45 Nm (4.5 m·kgf, 33 ft·lbf)
Engine mounting nut (rear side)
M12
1
105 Nm (10.5 m·kgf, 76 ft·lbf)
Rear frame bolt
M12
2
83 Nm (8.3 m·kgf, 60 ft·lbf)
Front cowling stay bolt
M10
2
48 Nm (4.8m·kgf, 35 ft·lbf)
Battery box bolt (lower)
M8
1
23 Nm (2.3 m·kgf, 17 ft·lbf)
Battery box bolt (upper and cen-
ter)
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Battery box bolt (air cleaner
bracket)
M6
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Footboard bracket bolt (front side)
M8
4
23 Nm (2.3 m·kgf, 17 ft·lbf)
Radiator bracket bolt
M8
4
30 Nm (3.0 m·kgf, 22 ft·lbf)
Main switch/immobilizer unit
screw
M8
2
23 Nm (2.3 m·kgf, 17 ft·lbf)
Muffler stay nut
M10
1
32 Nm (3.2 m·kgf, 23 ft·lbf)
Fuel tank bracket bolt
M6
4
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Pivot shaft
M22
1
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Pivot shaft nut
M22
1
100 Nm (10 m·kgf, 72 ft·lbf)
Rear shock absorber assembly
rear nut
M12
1
53 Nm (5.3 m·kgf, 38 ft·lbf)
Rear shock absorber assembly
front bolt
M16
1
68 Nm (6.8 m·kgf, 49 ft·lbf)
Swingarm bolt
M10
3
40 Nm (4.0 m·kgf, 29 ft·lbf)
Drive pulley assembly bolt
M10
5
48 Nm (4.8 m·kgf, 35 ft·lbf)
L = 25
mm (0.98
in), L = 90
mm (3.54
in)
Drive belt guard bolt
M6
4
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Swingarm cover bolt
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Holder cover bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Upper bracket pinch bolt
M8
2
30 Nm (3.0 m·kgf, 22 ft·lbf)
Lower bracket pinch bolt
M8
4
23 Nm (2.3 m·kgf, 17 ft·lbf)
Front fork cap bolt
M40
2
23 Nm (2.3 m·kgf, 17 ft·lbf)
Damper rod assembly bolt
M10
2
30 Nm (3.0 m·kgf, 22 ft·lbf)
Steering stem nut
M28
1
115 Nm (11.5 m·kgf, 83 ft·lbf)
Lower ring nut
M30
1
See TIP.
Upper handlebar holder bolt
M8
4
23 Nm (2.3 m·kgf, 17 ft·lbf)
Lower handlebar holder nut
M10
2
34 Nm (3.4 m·kgf, 25 ft·lbf)
Brake hose union bolt (master
cylinder side)
M10
2
30 Nm (3.0 m·kgf, 22 ft·lbf)
Brake master cylinder holder bolt
M6
4
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
LT
LT
LT
LS
LT
Содержание 2012 TMAX XP500A
Страница 1: ...SERVICE MANUAL XP500A 2012 59C 28197 E1 ...
Страница 6: ......
Страница 8: ......
Страница 54: ...SPECIAL TOOLS 1 45 ...
Страница 79: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 24 ...
Страница 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS ...
Страница 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Страница 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Страница 87: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Oil strainer 2 Intake camshaft 3 Exhaust camshaft ...
Страница 88: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Страница 90: ...COOLING SYSTEM DIAGRAMS 2 35 EAS20420 COOLING SYSTEM DIAGRAMS ...
Страница 92: ...COOLING SYSTEM DIAGRAMS 2 37 ...
Страница 94: ...CABLE ROUTING 2 39 EAS20430 CABLE ROUTING Handlebar top side view ...
Страница 96: ...CABLE ROUTING 2 41 Handlebar front side and left side view ...
Страница 98: ...CABLE ROUTING 2 43 Front brake front side and left side view ...
Страница 100: ...CABLE ROUTING 2 45 Frame front side view ...
Страница 102: ...CABLE ROUTING 2 47 Frame left side view ...
Страница 104: ...CABLE ROUTING 2 49 Frame right side view ...
Страница 106: ...CABLE ROUTING 2 51 Rear frame top side and right side view ...
Страница 108: ...CABLE ROUTING 2 53 Rear brake top side and left side view ...
Страница 110: ...CABLE ROUTING 2 55 Throttle body left side view ...
Страница 112: ...CABLE ROUTING 2 57 Fuel tank top side left side and right side view ...
Страница 114: ...CABLE ROUTING 2 59 Hydraulic unit top side and front side view ...
Страница 116: ...CABLE ROUTING 2 61 ...
Страница 119: ......
Страница 154: ...PERIODIC MAINTENANCE 3 35 ...
Страница 183: ...FRONT WHEEL 4 26 8 Check Front wheel sensor installation Check if the wheel sensor housing is installed properly ...
Страница 245: ...FRONT FORK 4 88 3 Install Cap bolt cover right front fork side Upper bracket pinch bolt 30 Nm 3 0 m kgf 22 ft lbf 1 ...
Страница 258: ...SWINGARM 4 101 ...
Страница 263: ...ENGINE INSPECTION 5 2 9 Connect Spark plug caps 10 Install Radiator cover Refer to GENERAL CHASSIS on page 4 1 ...
Страница 329: ...OIL PUMP 5 68 ECA13890 After tightening the bolts make sure the oil pump turns smoothly ...
Страница 346: ...TRANSMISSION 5 85 ...
Страница 351: ...RADIATOR 6 4 b Apply 137 3 kPa 1 37 kgf cm2 19 9 psi of pressure c Measure the indicated pressure with the gauge ...
Страница 371: ...THROTTLE BODY 7 10 Throttle position sensor screw 3 5 Nm 0 35 m kgf 2 5 ft lbf ...
Страница 372: ...THROTTLE BODY 7 11 ...
Страница 375: ......
Страница 376: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Страница 380: ...ELECTRIC STARTING SYSTEM 8 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Страница 386: ...CHARGING SYSTEM 8 11 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Страница 387: ...CHARGING SYSTEM 8 12 2 AC magneto 3 Rectifier regulator 4 Frame ground 5 Joint 19 Battery 20 Negative lead 21 Main fuse ...
Страница 389: ...CHARGING SYSTEM 8 14 ...
Страница 390: ...LIGHTING SYSTEM 8 15 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Страница 394: ...SIGNALING SYSTEM 8 19 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Страница 399: ...SIGNALING SYSTEM 8 24 ...
Страница 400: ...COOLING SYSTEM 8 25 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Страница 404: ...FUEL INJECTION SYSTEM 8 29 EAS27331 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Страница 445: ...FUEL INJECTION SYSTEM 8 70 ...
Страница 446: ...FUEL PUMP SYSTEM 8 71 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Страница 449: ...FUEL PUMP SYSTEM 8 74 ...
Страница 450: ...IMMOBILIZER SYSTEM 8 75 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Страница 459: ...IMMOBILIZER SYSTEM 8 84 ...
Страница 460: ...ABS ANTI LOCK BRAKE SYSTEM 8 85 EAS28790 ABS ANTI LOCK BRAKE SYSTEM EAS27730 CIRCUIT DIAGRAM ...
Страница 462: ...ABS ANTI LOCK BRAKE SYSTEM 8 87 EAS27740 ABS COMPONENTS CHART ...
Страница 464: ...ABS ANTI LOCK BRAKE SYSTEM 8 89 EAS27750 ABS COUPLER LOCATION CHART ...
Страница 468: ...ABS ANTI LOCK BRAKE SYSTEM 8 93 EAS27810 BASIC PROCESS FOR TROUBLESHOOTING ...
Страница 493: ...ABS ANTI LOCK BRAKE SYSTEM 8 118 ...
Страница 494: ...ELECTRICAL COMPONENTS 8 119 EAS27973 ELECTRICAL COMPONENTS ...
Страница 496: ...ELECTRICAL COMPONENTS 8 121 ...
Страница 498: ...ELECTRICAL COMPONENTS 8 123 EAS27981 CHECKING THE SWITCHES ...
Страница 527: ......
Страница 528: ......