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4

Pump

Piping 

Valve

Material

Hose 

Air hose  Air regulator

3.4 Installing the Pressure Feed Material Hose 

For pressure-feeding oil by piping at a long distance, observe the following procedure. 
 

                             

-  Do not connect the pump directly to the piping.  Otherwise, when the pump is 

operated, the piping is damaged, the pump generates large noise, the pump does 
not permit changing the drum can, and the pump cannot be serviced.    Be sure to 
connect a flexible hose between the pump and the piping.

 

 
1) Install the hose union and material hose   

(separately available) to the material discharge   
port (Rc 3/4) of the pump.  Tighten the hose 
union with a spanner so as not to make 
thematerial hose loose.  In this case, wind the 
seal tape that is available on the market around 
the male screw of the hose and then screw it. 

2) Install a valve between the end of the hose and 

the piping.    (Fig. 4) 

3) Be sure to install a relief valve so that leak may 

not be caused to the piping or damage may not 
be given to the hose connecting portion by the 
liquid pressure increased by temperature 
changes in the piping.  The relief valve should 
be installed near the pump. 

 
 

3.5 Air Connection 

1)

 

Install the air regulator (separately available) at the air supply port of the pump.  The 
dedicated air regulator is available as the standard product.    Please use it. 

2) Connect the air hose from the compressor to the IN side of the air regulator. 
 

                             

-  Be sure install the air regulator at the air supply port for the safe use of the pump. 

(The air regulator consists of a reducing valve and a pressure gauge.)

 

 
[NOTE] 

  When air is supplied to the air hose, the pump is in operation. 

Before connecting the air hose, be sure to turn the knob of the air regulator   
counterclockwise to reset the pointer of the pressure gauge to “0”. 

  Using the air regulator permits adjusting the supply air pressure to the pump and   

reducing the wasteful motion of the pump, with the result that the operability is improved 
and the pump life is extended. 

Regarding the method of adjusting the air pressure with the air regulator, the pressure is 
increased by turning the knob clockwise (the pointer of the pressure gauge gradually raises 
from “0”) and reduced by turning it counterclockwise (the pointer of the pressure gauge 
goes back to “0”). 
In the normal operating status, the pointer of the pressure gauge should be at 0.3 to 0.5   
MPa. 

CAUTION

CAUTION 

 Fig.4

 

 

Содержание SH-160A10

Страница 1: ...160A10 MODEL No 850097 DR 160A10 MODEL No 850160 WARNING Prior to operating this pump be sure to read this operation manual for safety After reading the manual please keep it at hand any time for you...

Страница 2: ...by symbols These symbols are for those who will operate this product and for those who will be nearby for safe operation and for prevention of personal injury and property damage The following warnin...

Страница 3: ...p according to the product specification Attach a valve for stop in emergency or regulator to the air supply pipe to keep supply air pressure under 0 7 MPa Discontinue it when you feel a hazard or abn...

Страница 4: ...talling the pump Back injury may be caused by lifting the pump Do not touch the surfaces of the pump and the hose when pumping high temperature material Risk of burns exists Stop the air supply source...

Страница 5: ...the Pressure Feed Material Hose 4 6 5 Air Connection 4 4 How to Operate the Pump 5 5 Maintenance and Inspection 5 1 Troubleshooting and Corrective Measures 6 5 2 Maintenance and Inspection 6 5 3 Cons...

Страница 6: ...Parts 1 1 Names and Materials of Parts 1 2 Contents of Package This pump is packed in a corrugated fiberboard case Open the corrugated fiberboard case and check if the product is not damaged Muffler...

Страница 7: ...When the up down reciprocating motion of the piston of the lower pump is performed the material is sucked into the lower pump and fed out from the discharge port by pressure 3 Installation 3 1 Instal...

Страница 8: ...d and fix it 3 Remove the plug at the injection port 2B of the drum can and screw the bang adapter attached to the suction hose assembly separately available 4 Connect the pump to the suction hose ass...

Страница 9: ...ief valve should be installed near the pump 3 5 Air Connection 1 Install the air regulator separately available at the air supply port of the pump The dedicated air regulator is available as the stand...

Страница 10: ...drum can with a new one For replacing the drum can observe the item pertaining to Installing the Drum Pump on P 2 The distance for pressure feed differs depending on the viscosity temperature and requ...

Страница 11: ...the air motor independently Check if the valve in the course of piping is not closed Clogging occurs in the connecting hose pipe outlet valve or gun The lower pump is faulty The packing seal of the ai...

Страница 12: ...the outlet valve to release the internal pressure of the pump beforehand 5 4 1 Separating the air motor from the lower pump 1 Shut off the air that is supplied to the pump to release the internal pres...

Страница 13: ...rom disassembling the housing and the connecting rod if possible If they are disassembled assemble them so that the clearance between the end of the connecting rod and the ball may be 3 5 to 4 mm and...

Страница 14: ...isassemble the reversing valve with a good understanding of its structure through observation For disassembling the air motor experimental knowledge and special tools are required Those who do not hav...

Страница 15: ...e it from the lower part of the body The bushing and U packing can be disassembled Fig 15 For the bushing prepare a metal flat bar with a width of about 45 mm and a thickness of about 3 mm and insert...

Страница 16: ...oint cannot be obtained resulting in a failure 8 Lubricant to be used for assembly Apply high quality molybdenum type grease enough between the pin spring retainer or reversing lever and the support b...

Страница 17: ...12 5 5 Parts Disassembly Drawing and Parts List Parts Disassembly Drawing...

Страница 18: ...1 14 704772 Locking nut 4 47 711250 Connecting rod 1 15 770485 Packing 2 48 627016 Nut 1 16 830002 Anti loosing assy 2 49 701554 Housing 1 17 770030 Exhaust valve 2 50 710925 Collar 1 18 606087 Screw...

Страница 19: ...volume per cycle varies according to use conditions WEIGHT 0 60 182 mL DISCHARGE VOLUME per CYCLE 3 95 dB MAXIMUM OPERATING NOISE 101 dB 10 x 1 Rc 3 4 G 3 8 F Union Adapter 0 3 0 7 MPa 7 0 MPa STROKE...

Страница 20: ...that may cause corrosion inflation or dissolution of the component parts of the product 4 Irregularity arising from repair made by other than by our firm our regional office dealer or authorized serv...

Страница 21: ...MEMO...

Страница 22: ...TION INTERNATIONAL DEPARTMENT No 1 3 1 Chome Mimami Magome Ohta Ku Tokyo 143 8504 Japan PHONE 81 0 3 3777 0241 FAX 81 0 3 3777 0584 YAMADA EUROPE B V Aquamarijnstraat 50 7554 NS Hengelo 0 The Netherla...

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