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5

4.

 

How to Operate the Pump 

                             

- The supply air pressure to the pump should be 0.7 MPa or less.    Do not raise the   

pressure over 0.7 MPa in any case. 

- Never bring the face close to the exhaust port of the pump that is in operation. 

The material is discharged under high pressure, so water may congeal and injury may 
be caused by ice. 

- If the air supplied to the pump is not shut off after completion of the work or at night, 

the hose may be damaged or leak may occur on the valve or gun, thereby causing a   
secondary accident.    This secondary accident shall be attributable the user’s   

responsibility. 

- If the pump goes to a malfunction or into an operation stop status, do not disassemble 

the pump carelessly but refer to the item pertaining to <Troubleshooting and 

Corrective Measures> on P 6.    Judge the status properly and do not disassemble   
any component other than the component that needs to be assembled.

 

 
[NOTE] 

  After completion of the work or when the pump is not operated for a long time, shut off the 

air to stop the supply air to the pump and open the discharge port valve to reduce the 
internal pressure of the pump and hose. 

 If the oil in the drum can has be exhausted, the pump is operated at a higher speed 

without oil and has an adverse effect on its life.  Stop the pump operation at once and 
replace the drum can with a new one. For replacing the drum can, observe the item 
pertaining to <Installing the Drum-Pump> on P 2. 

 The distance for pressure feed differs depending on the viscosity, temperature, and 

required flow rate of oil.    Regarding details, please ask Yamada Corporation or the dealer 
for further information. 

 
1)

 

Turn the knob of the air regulator clockwise to supply air into the pump.    When the supply   
air pressure reaches 0.15 to 0.20 MPa, the pump starts to operate.  The supply air 
pressure is indicated by the pointer of the pressure gauge. 

2)

 

When air is supplied, the pump is operated for a while to fill the hose, pipe, and gun with   
grease, and then stopped automatically. If the pump is continuously operated without stop, 
leak may have occurred in any connecting portion of the hose, pipe or gun.  Stop the air 
supply and make a check. 

3) Oil is discharged by operating the gun lever at the end of the material hose.    When the   

lever is pulled, the valve is opened and the pump is automatically operated to discharge 
oil.When the lever is reset, the valve is closed to stop the oil discharge and the pump is also   
stopped. 

4) Adjust the supply air pressure according to the application.    Usually, the operating 

pressure should be 0.3 to 0.5 MPa.  In particular, when the pump is used for feeding oil,  
the discharge volume differs depending on the piping length and oil viscosity.    Adjust the 
supply air pressure to your desired level. 

5) After completion of the work, be sure to stop the supply air to the pump. 

CAUTION

 

 

Содержание SH-160A10

Страница 1: ...160A10 MODEL No 850097 DR 160A10 MODEL No 850160 WARNING Prior to operating this pump be sure to read this operation manual for safety After reading the manual please keep it at hand any time for you...

Страница 2: ...by symbols These symbols are for those who will operate this product and for those who will be nearby for safe operation and for prevention of personal injury and property damage The following warnin...

Страница 3: ...p according to the product specification Attach a valve for stop in emergency or regulator to the air supply pipe to keep supply air pressure under 0 7 MPa Discontinue it when you feel a hazard or abn...

Страница 4: ...talling the pump Back injury may be caused by lifting the pump Do not touch the surfaces of the pump and the hose when pumping high temperature material Risk of burns exists Stop the air supply source...

Страница 5: ...the Pressure Feed Material Hose 4 6 5 Air Connection 4 4 How to Operate the Pump 5 5 Maintenance and Inspection 5 1 Troubleshooting and Corrective Measures 6 5 2 Maintenance and Inspection 6 5 3 Cons...

Страница 6: ...Parts 1 1 Names and Materials of Parts 1 2 Contents of Package This pump is packed in a corrugated fiberboard case Open the corrugated fiberboard case and check if the product is not damaged Muffler...

Страница 7: ...When the up down reciprocating motion of the piston of the lower pump is performed the material is sucked into the lower pump and fed out from the discharge port by pressure 3 Installation 3 1 Instal...

Страница 8: ...d and fix it 3 Remove the plug at the injection port 2B of the drum can and screw the bang adapter attached to the suction hose assembly separately available 4 Connect the pump to the suction hose ass...

Страница 9: ...ief valve should be installed near the pump 3 5 Air Connection 1 Install the air regulator separately available at the air supply port of the pump The dedicated air regulator is available as the stand...

Страница 10: ...drum can with a new one For replacing the drum can observe the item pertaining to Installing the Drum Pump on P 2 The distance for pressure feed differs depending on the viscosity temperature and requ...

Страница 11: ...the air motor independently Check if the valve in the course of piping is not closed Clogging occurs in the connecting hose pipe outlet valve or gun The lower pump is faulty The packing seal of the ai...

Страница 12: ...the outlet valve to release the internal pressure of the pump beforehand 5 4 1 Separating the air motor from the lower pump 1 Shut off the air that is supplied to the pump to release the internal pres...

Страница 13: ...rom disassembling the housing and the connecting rod if possible If they are disassembled assemble them so that the clearance between the end of the connecting rod and the ball may be 3 5 to 4 mm and...

Страница 14: ...isassemble the reversing valve with a good understanding of its structure through observation For disassembling the air motor experimental knowledge and special tools are required Those who do not hav...

Страница 15: ...e it from the lower part of the body The bushing and U packing can be disassembled Fig 15 For the bushing prepare a metal flat bar with a width of about 45 mm and a thickness of about 3 mm and insert...

Страница 16: ...oint cannot be obtained resulting in a failure 8 Lubricant to be used for assembly Apply high quality molybdenum type grease enough between the pin spring retainer or reversing lever and the support b...

Страница 17: ...12 5 5 Parts Disassembly Drawing and Parts List Parts Disassembly Drawing...

Страница 18: ...1 14 704772 Locking nut 4 47 711250 Connecting rod 1 15 770485 Packing 2 48 627016 Nut 1 16 830002 Anti loosing assy 2 49 701554 Housing 1 17 770030 Exhaust valve 2 50 710925 Collar 1 18 606087 Screw...

Страница 19: ...volume per cycle varies according to use conditions WEIGHT 0 60 182 mL DISCHARGE VOLUME per CYCLE 3 95 dB MAXIMUM OPERATING NOISE 101 dB 10 x 1 Rc 3 4 G 3 8 F Union Adapter 0 3 0 7 MPa 7 0 MPa STROKE...

Страница 20: ...that may cause corrosion inflation or dissolution of the component parts of the product 4 Irregularity arising from repair made by other than by our firm our regional office dealer or authorized serv...

Страница 21: ...MEMO...

Страница 22: ...TION INTERNATIONAL DEPARTMENT No 1 3 1 Chome Mimami Magome Ohta Ku Tokyo 143 8504 Japan PHONE 81 0 3 3777 0241 FAX 81 0 3 3777 0584 YAMADA EUROPE B V Aquamarijnstraat 50 7554 NS Hengelo 0 The Netherla...

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