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5.4.4  Disassembling the Air-Motor 

 
 

 
 

[Disassembling the air motor by expert engineer] 

(1) Separating 

Separate the air motor from the lower pump by referring to the procedure for separating the 
air motor from the lower pump. 
 

(2) Disassembling the Cylinder 

  Put the air motor on a flat surface (status shown in 

Fig.13) and cause the internal piston to jump out to such a   
position as shown in the figure. 

  In this status, fix the body on a vise so that it may not   

overturn. 

  Loosen the screw to remove the grip. 

  Loosen all the head bolts and pull out the trip rod fixed   

with lock nuts in the head bolts. 

  Remove the lock nuts (2 pieces), and the trip rod will be   

free to fall down. 

  Remove all the bolts (12 pieces) in the periphery that fix   

the cylinder and the body, and pull out the cylinder. 

 

(3) Disassembling the Reversing valve 

At disassembly, the strong spring may jump out. 

 

Disassemble the reversing valve with a good understanding 
of its structure through observation. 
 

   

                         

-  For disassembling the air motor, 

experimental knowledge and 
special tools are required. 
Those who do not have such 
knowledge and tools must not 
disassemble the air motor but 
should ask the dealer for repair. 

- When disassembling the air 

motor, be sure to put on gloves to 
prevent the fingers and hands 
from hurting themselves. 

 

  Raise the piston slightly from the body   

to facilitate the disassembly work.         
(Fig.13) 

  Install a lock nut on the trip rod temporarily to make it easy to hold the valve.    When it   

is pulled up vigorously, the reversing valve body will jump up.    Conversely, when it is   
pushed down, the reversing valve body will reverse suddenly.    Understand this structure   
and take care not to have the fingers nipped. 

  Remove the anti-loosing wire of the valve stem and unscrew the valve stem to remove it.   

NOTE.

   

The air motor is hard to adjust when it is re-assembled.    Accordingly, if a failure is 
found in the air motor, ask the dealer to repair it. 

CAUTION 

 Fig.13 

 Fig.14

Содержание SH-160A10

Страница 1: ...160A10 MODEL No 850097 DR 160A10 MODEL No 850160 WARNING Prior to operating this pump be sure to read this operation manual for safety After reading the manual please keep it at hand any time for you...

Страница 2: ...by symbols These symbols are for those who will operate this product and for those who will be nearby for safe operation and for prevention of personal injury and property damage The following warnin...

Страница 3: ...p according to the product specification Attach a valve for stop in emergency or regulator to the air supply pipe to keep supply air pressure under 0 7 MPa Discontinue it when you feel a hazard or abn...

Страница 4: ...talling the pump Back injury may be caused by lifting the pump Do not touch the surfaces of the pump and the hose when pumping high temperature material Risk of burns exists Stop the air supply source...

Страница 5: ...the Pressure Feed Material Hose 4 6 5 Air Connection 4 4 How to Operate the Pump 5 5 Maintenance and Inspection 5 1 Troubleshooting and Corrective Measures 6 5 2 Maintenance and Inspection 6 5 3 Cons...

Страница 6: ...Parts 1 1 Names and Materials of Parts 1 2 Contents of Package This pump is packed in a corrugated fiberboard case Open the corrugated fiberboard case and check if the product is not damaged Muffler...

Страница 7: ...When the up down reciprocating motion of the piston of the lower pump is performed the material is sucked into the lower pump and fed out from the discharge port by pressure 3 Installation 3 1 Instal...

Страница 8: ...d and fix it 3 Remove the plug at the injection port 2B of the drum can and screw the bang adapter attached to the suction hose assembly separately available 4 Connect the pump to the suction hose ass...

Страница 9: ...ief valve should be installed near the pump 3 5 Air Connection 1 Install the air regulator separately available at the air supply port of the pump The dedicated air regulator is available as the stand...

Страница 10: ...drum can with a new one For replacing the drum can observe the item pertaining to Installing the Drum Pump on P 2 The distance for pressure feed differs depending on the viscosity temperature and requ...

Страница 11: ...the air motor independently Check if the valve in the course of piping is not closed Clogging occurs in the connecting hose pipe outlet valve or gun The lower pump is faulty The packing seal of the ai...

Страница 12: ...the outlet valve to release the internal pressure of the pump beforehand 5 4 1 Separating the air motor from the lower pump 1 Shut off the air that is supplied to the pump to release the internal pres...

Страница 13: ...rom disassembling the housing and the connecting rod if possible If they are disassembled assemble them so that the clearance between the end of the connecting rod and the ball may be 3 5 to 4 mm and...

Страница 14: ...isassemble the reversing valve with a good understanding of its structure through observation For disassembling the air motor experimental knowledge and special tools are required Those who do not hav...

Страница 15: ...e it from the lower part of the body The bushing and U packing can be disassembled Fig 15 For the bushing prepare a metal flat bar with a width of about 45 mm and a thickness of about 3 mm and insert...

Страница 16: ...oint cannot be obtained resulting in a failure 8 Lubricant to be used for assembly Apply high quality molybdenum type grease enough between the pin spring retainer or reversing lever and the support b...

Страница 17: ...12 5 5 Parts Disassembly Drawing and Parts List Parts Disassembly Drawing...

Страница 18: ...1 14 704772 Locking nut 4 47 711250 Connecting rod 1 15 770485 Packing 2 48 627016 Nut 1 16 830002 Anti loosing assy 2 49 701554 Housing 1 17 770030 Exhaust valve 2 50 710925 Collar 1 18 606087 Screw...

Страница 19: ...volume per cycle varies according to use conditions WEIGHT 0 60 182 mL DISCHARGE VOLUME per CYCLE 3 95 dB MAXIMUM OPERATING NOISE 101 dB 10 x 1 Rc 3 4 G 3 8 F Union Adapter 0 3 0 7 MPa 7 0 MPa STROKE...

Страница 20: ...that may cause corrosion inflation or dissolution of the component parts of the product 4 Irregularity arising from repair made by other than by our firm our regional office dealer or authorized serv...

Страница 21: ...MEMO...

Страница 22: ...TION INTERNATIONAL DEPARTMENT No 1 3 1 Chome Mimami Magome Ohta Ku Tokyo 143 8504 Japan PHONE 81 0 3 3777 0241 FAX 81 0 3 3777 0584 YAMADA EUROPE B V Aquamarijnstraat 50 7554 NS Hengelo 0 The Netherla...

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