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A load chain to be discarded must only be 
replaced by an authorized specialist workshop.
Only fi t load chains which have been approved 
by the manufacturer. Non-compliance with this 
specifi cation will render the legal warranty or 
guarantee void with immediate eff ect.

Note:

 Replacement of a load chain must be 

documented!

ATTENTION:

 Chains must only be replaced 

by chains of the same material, with the same 

quality and the same dimensions.

Hoist with single fall

-  Only pull in the new chain in no-load condi-

tion.

- An open load chain link is required as a 

tool. It can be obtained by using an abrasive 

wheel to cut a section from an existing link 

with the same dimension. The length of the 

cut section must at least correspond to the 

thickness of the link.

-  Remove load hook from the old load chain 

and suspend open load chain link in the 

loose end of the load chain.

- Suspend the new lubricated load chain 

also in the open link and pull it in (chain 

movement UP).

-  Do not fi t a twisted chain. The welds must 

face outwards from the chain wheel.

-  When the old load chain has passed through 

the hoist unit it can be detached together 

with the open chain link and the load hook 

can be fi tted on the new load chain just 

pulled in.

-  Fix the end of the idle fall of the new load 

chain on the housing or frame (depending 

on model) of the hoist.

Hoist with several falls

ATTENTION:

 Only pull in the new chain when 

the bottom block is unloaded, otherwise the 

bottom block may drop when the load chain 

is detached. Danger of injury!

- An open load chain link is required as a 

tool. It can be obtained by using an abrasive 
wheel to cut a section from an existing link 
with the same dimension. The length of the 
cut section must at least correspond to the 
thickness of the link.

-  Detach the loaded-fall end of the load chain 

from the housing of the hoist unit or the 
bottom block (depending on model).

-  Suspend prepared, open load chain link in 

the now free load chain end.

- Suspend the new, lubricated load chain 

also in the open link and pull it through 
the bottom block and the hoist unit (chain 
movement UP).

-  Do not fi t a twisted chain. The welds must 

face outwards from the chain wheel.

-  When the old load chain has passed through 

the hoist unit it can be detached together 
with the open chain link.

-  Fix the loaded-fall end of the new load chain 

on the housing/frame or on the bottom block 
(depending on model) of the hoist.

-  Fix the loose end of the idle fall on the hoist 

instead of the old load chain.

 

ATTENTION:

 The loose end of the idle 

fall must always be fi tted to the chain stop 

(Fig. 11).

Inspection of the load hook and top hook

Inspect the hook for deformation, damage, 

surface cracks, wear and signs of corrosion, 

as required, but at least once a year. Actual 

operating conditions may also dictate shorter 

inspection intervals.

Hooks that do not fulfi l all requirements must 

be replaced immediately. Welding on hooks, 

e.g. to compensate for wear or damage is 

not permissible. Top and/or load hooks must 

be replaced when the mouth of the hook has 

opened more than 10% (Fig. 14) or when the 

nominal dimensions have reduced by 5% as 

a result of wear.

Nominal dimensions and wear limits are 

shown in table 3. If a limit value is reached, 

replace the components.

Inspection of the brake

Immediately contact the manufacturer, if 

irregularities are found (e.g. defective friction 

disks). All components of the brake must 

be checked for wear, damage, discoloration 

caused by overheating and for functioning. 

Friction disks must always be kept free from 

grease, oil, water or dirt. Check the bonding 

of the friction disks.

Replacing the hand chain

- An open load chain link is required as a 

tool. It can be obtained by using an abrasive 
wheel to cut a section from an existing link 
with the same dimension. The length of the 
cut section must at least correspond to the 
thickness of the link.

-  Open the old hand chain (preferably on the 

connection link) and suspend the open link 
into the loose end of the hand chain which 
lies „in front of“ the hand chain wheel.

-  Suspend the new hand chain also in the open 

link and pull it through the chain guides and 
over the hand chain wheel.

-  Do not fi t a twisted chain. The welds must 

face outwards.

- Separate the old hand chain including the 

open connection link from the new hand 
chain and connect the two loose ends of 
the new hand chain by means of a new hand 
chain connection link.

Repairs may only be carried out by 

authorized specialist workshops that 

use original Yale spare parts.

After repairs have been carried out and 

after extended periods of non-use, the hoist 

must be inspected again before it is put into 

service again.

The inspections have to be initiated by 

the operating company.

TRANSPORT, STORAGE, DECOMMIS-

SIONING AND DISPOSAL

Observe the following for transporting 

the unit:

• Do not drop or throw the unit, always deposit 

it carefully.

• Hand chains and load chains must be 

transported in a way to avoid knotting and 

formation of loops.

• Use suitable transport means. These 

depend on the local conditions.

Observe the following for storing or tem-

porarily taking the unit out of service:

• Store the unit at a clean and dry place.

• Protect the unit incl. all accessories against 

contamination, humidity and damage by 

means of a suitable cover.

• Protect hooks against corrosion.

• A light oil fi lm should be applied to the 

chains.

• Since the brake disks may freeze at tempera-

ture below 0 °C, the unit should be stored 

with closed brake. Turn the hand chain 

wheel clockwise to this eff ect and hold the 

load fall at the same time.

• If the unit is to be used again after it has 

been taken out of service, it must fi rst be 

inspected again by a competent person.

Disposal

After taking the unit out of service, recycle or 

dispose of the parts of the unit in accordance 

with the legal regulations.

Further information and operating 

instructions for download can be found 

at www.cmco.eu!

Содержание VSIII 0

Страница 1: ...slated Operating Instructions Also applicable for special versions Traduction de mode d emploi Cela s applique aussi aux autres versions DE EN FR COLUMBUS McKINNON Industrial Products GmbH P O Box 11...

Страница 2: ...nn einleiten wenn er sich davon berzeugt hat dass die Last richtig angeschlagen ist und sich keine Personen im Gefahrenbereich aufhalten Der Aufenthalt unter einer angehobenen Last ist verboten Lasten...

Страница 3: ...on gehalten werden Diese berpr fung soll sicherstellen dass auch bei Temperaturen unter 0 C die Bremsscheiben nicht vereist sind Sie ist mindestens zweimal zu wiederholen bevor mit der weiteren Arbeit...

Страница 4: ...o nicht gew hrleistet ist dass sich in den Umlenkstellen ein Schmier lm aufbaut Bei konstantem Hubweg der Kette muss auf den Umschaltbereich von Hub in Senkbewe gung besonders geachtet werden Es ist d...

Страница 5: ...gende Punkte zu beachten Das Ger t an einem sauberen und trockenen Ort lagern Das Ger t inkl aller Anbauteile vor Ver schmutzung Feuchtigkeit und Sch den durch eine geeignete Abdeckung sch tzen Haken...

Страница 6: ...ulting the manufacturer must not be used Do not use the hoist for the transportation of people Fig 6 Do not knot the load chain or connect it by using pins bolts screw drivers or similar Do not repair...

Страница 7: ...and recurring inspections must be documented e g in the CMCO works certi cate of compliance If required the results of inspections and ap propriate repairs must be veri ed If the hoist from 1t liftin...

Страница 8: ...requirements must be replaced immediately Welding on hooks e g to compensate for wear or damage is not permissible Top and or load hooks must be replaced when the mouth of the hook has opened more th...

Страница 9: ...ouve dans la zone de danger Personne ne doit se trouver ou passer sous une charge suspendue Une charge lev e ou x e ne doit pas tre laiss sans surveillance ou rester lev e ou x e pour une longue p rio...

Страница 10: ...xation Le point de xation du palan doit tre s lec tionn de telle mani re que la structure de support fournisse une stabilit su sante et que les forces pr vues puissent tre absorb s en toute s curit L...

Страница 11: ...pas qu un lm lubri ant puisse s accumuler aux points de contact Avec une voie de levage constant de la cha ne la zone de changement entre la des cente et la lev e doit tre particuli rement bien mainte...

Страница 12: ...e de la cha ne de manoeuvre Suspendre la nouvelle cha ne de manoeuvre dans le maillon ouvert et faire passer travers les guides de cha ne et la roue de la cha ne de manoeuvre Ne pas monter une cha ne...

Страница 13: ...6 Fig 3 Fig 4 Fig 5 Fig 7 Fig 8 Fig 10 Fig 9 Fig 2 Fig 1 S Bestimmungsgem e Verwendung Correct operation Utilisation correcte DE EN FR Sachwidrige Verwendung Incorrect operation Utilisations incorrec...

Страница 14: ...ndrad Description 1 Top hook with safety latch 2 Hand wheel cover 3 Load chain 4 Bottom block 5 Gear cover 6 Hand chain 7 Load hook with safety latch 8 Chain anchorage 9 Handwheel Description 1 Croche...

Страница 15: ...500kg 2 000 5 000kg Kettenverlauf Chain reeving D roulement de la cha ne DE EN FR pn 11 x pn d d Nenndicke der Kette Nominal thickness of chain Epaisseur nominale de la cha ne d1 d2 Istwert Actual val...

Страница 16: ...0 2 Rundstahlkette Round link chain Cha ne maillons mm 4 x 12 5 x 15 6 x 18 8 x 24 8 x 24 6 x 18 10 x 30 8 x 24 10 x 30 G teklasse Grade Grade T T T T T T T T T Durchmesser Diameter Diam tre dnom dmin...

Страница 17: ...17 von 20...

Страница 18: ...vollm chtigter COLUMBUS McKINNON Industrial Products GmbH Yale Allee 30 D 42329 Wuppertal Germany Datum Hersteller Unterschrift 31 01 2014 Dipl Ing Andreas Oelmann Angaben zum Unterzeichner Leiter Qua...

Страница 19: ...pas v ri e r guli rement Produit Palan manuel cha ne Type d appareil Palan manuel cha ne mod VSIII Capacit 250 5 000kg VSIII 0 25 1 VSIII 0 5 1 VSIII 1 1 VSIII 1 5 1 VSIII 2 1 VSIII 2 2 VSIII 3 1 VSII...

Страница 20: ...sales cmcosa co za Yale Engineering Products Pty Ltd 12 Laser Park Square 34 Zeiss Rd Laser Park Industrial Area Honeydew Phone 00 27 0 11 794 29 10 Web Site www yalejhb co za E mail info yalejhb co z...

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