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SW 838023

EN 2.10 Shuttle Manual 1712

Ex Instructions

Quick Installation Guide - FM-approved MJK Ultrasonic Sensors

MJK North America, Inc.

37 Sherwood Terrace, #126
Lake Bluff, IL 60044
Tel: 847-482-8655

877 MJK LINK

Fax: 847-482-8654
[email protected]
www.mjk.com

UltraSonic Sensor Installation DWG 5049 070327

MJK Ultrasonic Sensor Installation

MJK Automation A/S offers a variety of FM-approved ultrasonic sensors for the MJK Shuttle

Level Converter, the

MJK 704 Pump Controller and the MJK 713 Open Channel Flow Converter.
This quick guide solely covers mounting and installation of the FM-approved MJK Shuttle sensors in hazardous
locations.

Shuttle

Ultrasonic Sensor Type 200630 - Extended Range w/ 39 ft. cable

Shuttle

Ultrasonic Sensor Type 200631 - Extended Range w/ 150 ft. cable

Shuttle

Ultrasonic Sensor: 200630 (200631)

Range:

75 ft. (fluids), 30 ft. (solids)

Frequency:

30 kHz

Spread:

6°

Deadband:

32"

Temperature:

- 5 °F to + 150 °F

Materials:

PBF/ceramic

-40

-30

-20

-10

Shuttle

Ultrasonic Sensor Type 200640 - Standard Range w/ 39 ft. cable

Shuttle

Ultrasonic Sensor Type 200641 - Standard Range w/ 150 ft. cable

Shuttle

Ultrasonic Sensor: 200640 (200641)

Range:

35 ft. (fluids), 15 ft. (solids)

Frequency:

40 kHz

Spread:

7°

Deadband:

14"

Temperature:

- 5 °F to + 150 °F

Materials:

PBF/ceramic

-40

-30

-20

-10dB

Shuttle

Ultrasonic Sensor Type 200650 - Short Range w/ 39 ft. cable

Shuttle

Ultrasonic Sensor Type 200651 - Short Range w/ 150 ft. cable

Shuttle

Ultrasonic Sensor: 200650 (200651)

Range:

10 ft. (fluids), 4 ft. (solids)

Frequency:

75 kHz

Spread:

7°

Deadband:

14"

Temperature:

- 5 °F to + 150 °F

Materials:

PBF/ceramic

-40

-30

-20

-10dB

See comprehensive information about the MJK Shuttle

Level Converter, the MJK 704 Pump Controller and the

MJK 713 Open Channel Flow Converter in their respective data sheets, installation and user manuals.

Sensor Installation in Class I, II and III, Div. 1 & 2, A, B, C, D, E, F, G Hazardous Locations

•
•

Page 1 of 2

Ex Instructions

Содержание MJK Shuttle

Страница 1: ...1 SW 838023 EN 2 10 Shuttle Manual 1712 Shuttle Ultrasonic Level Transmitter and Sensor Manual EN 2 10 SHUTTLE MANUAL 1712...

Страница 2: ...r is applied to the mounted Shuttle level transmitter and ultrasonic sensor the level transmitter must be configured for the connected sensor type The procedure is located on page 14 Applying power If...

Страница 3: ...empty 15 the well is not empty 15 Basic settings 16 Units of measurement 17 Sensor to zero point distance 18 Level read out 19 The well is not empty 19 mA output 20 Relay outputs 21 Selection of rela...

Страница 4: ...Service menu 45 E Special menus 46 Bar graph read out 47 Active measuring range 48 Response time 49 Measuring method application 50 mA output signal during system error 51 Calibration of the level me...

Страница 5: ...of MJK About this manual Main sections This manual is divided into the following three main sections 1 Introduction presentation of the Shuttle and this manual 2 Mounting information for performing me...

Страница 6: ...inery Always ensure that connected machinery and other equipment are effectively being put out of service i e removal of main fuses lock main and or security switches in off position before com mencin...

Страница 7: ...ks or wells This requires that the ultrasonic sensor is mounted so it points absolutely vertical against the surface or the ultrasonic echo will simply miss the sensor Explosion hazardous areas The ul...

Страница 8: ...f vital importance that the ultrasonic sensor points down absolutely vertical against the liquid surface The ultrasonic sensor should be mounted so the ultrasonic signal has no obstructions between se...

Страница 9: ...uctor and fuse dimensions should always be ob served Always confirm that the Shuttle voltage rating match the present voltage If Shuttle is delivered for 115 V AC supply it will be indicated with a la...

Страница 10: ...nded The ultrasonic sensor cable has 5 wires with both color code and number Number Color Designation 1 Brown Ultrasonic pulse 2 Red 3 Orange Temperature compensation 4 Yellow 5 Black Shield This wire...

Страница 11: ...ols indicating their function The same symbols are used throughout this manual under the explanation of the individual menus LCD display with symbols for indica tion during program ming servicing and...

Страница 12: ...ttings and selections Is also used to show an initial letter code at start up of the special settings See also pages 46 69 Displayed when selecting the de sired measuring unit see page 17 and when sel...

Страница 13: ...ing function B UNIT Selection of measuring unit C ZERO ADJUST Setting of sensor distance and zero point D mA OUTPUT Setting of the mA output E RELAY 1 Setting of the functions for relay output 1 F REL...

Страница 14: ...hen the required sensor type appears on the display here 200570 press Enter once The sensor type is now registered by the level transmitter and Press Enter passes across the display to indicate that y...

Страница 15: ...tank or well 0 m immediately after initial startup and is now in service as a regular level meter i e without the use of the relays and the analog output for control alarm See the next section for ba...

Страница 16: ...es 18 19 3 Setting the mA output See page 20 4 Setting the the relay limits See page 21 5 Start of the learning function See pages 28 29 Bar graph The bar graph can be set to indicate either the level...

Страница 17: ...new measuring unit In this example the measuring unit is changed from metres to feet The settings will be rounded off automatically Shuttle reverts to normal read out with the new measuring unit Selec...

Страница 18: ...1 50 ft from the bottom of the well tank Shuttle will now read out 0 50 m when the well is empty Set the new zero point with the arrow keys If the learning function has been activated Shuttle will de...

Страница 19: ...Shuttle reads out 0 m 2 00 m 0 00 m 0 80 m Shuttle will now revert to normal level read out with a increased read out value If the learning function has been activated Shuttle will de activate the le...

Страница 20: ...corresponding to 35 cm below the ultrasonic transmitter In this example the range of the mA output is changed from 0 1 65 m to 0 5 1 5 m Changes made will not affect the relay settings Note Both valu...

Страница 21: ...ns The relays can control both pumping in and pumping out but both relays will have the same function The function is selected automatically when relay 1 is set ac cording to the start and stop levels...

Страница 22: ...configured for pumping out and reverts to normal read out Select the time delay for relay 2 with the arrow keys Select the time delay for relay 1 with the arrow keys 0 75 m 1 00 m 1 50 ft 3 75 ft Star...

Страница 23: ...relay mode n c normally closed n o normally open Select the time delay In this menu the level for activation set of relay 1 is changed from 1 65 to 1 00 m and deac tivation reset of the relay output...

Страница 24: ...elect the time delay Select relay mode n c normally closed n o normally open Note If n c is selected Shuttle will also give alarm in case of power failure In this menu the time delay is set for the ac...

Страница 25: ...ection of relay function for relay 2 Two functions are available level control system alarm Note Both relays are already in use if pump control has been selected earlier Select the desired function Le...

Страница 26: ...ct relay mode n c normally closed n o normally open Select the time delay In this menu the level for activation set of relay 1 is changed from 1 65 to 1 00 m and deac tivation reset of the relay outpu...

Страница 27: ...Select relay mode n c normally closed n o normally open Note If n c is selected Shuttle will also give alarm in case of power failure In this menu the time delay is set for the activation of relay 1...

Страница 28: ...te According to the number of disturbing elements this process may take several minutes Select the function with the arrow keys Note Only this selection is available if the learning function settings...

Страница 29: ...keys If OFF deactivation is selected Shuttle will still remem ber the levels of the false echos but will not take them into consideration If ON activation is selected Shuttle will take the false echo...

Страница 30: ...A 20 mA Relay outputs 1 2 Off Pump control Level control System alarm Start level Stop level Relay delay sec NO NC NC NC Bar graph read out Off mA output Level read out Active measuring range Response...

Страница 31: ...distance to sensor to max range zero point Stop level From zero point distance to sensor to max range zero point Relay delay 0 to 300 sec NO NC NO NC Bar graph read out Off mA output level read out A...

Страница 32: ...time At the same time the signal from the mA output will be either locked on the last known value or provide a preset signal value 3 5 20 5 mA Other valid error types are temperature errors internal s...

Страница 33: ...1 to AP 2 Shift D Ultrasonic sensor Wire mounting Is a minimum of 10 mm of the insulation removed and the wires firmly mounted Are the wires connected to the correct terminals See the connection diagr...

Страница 34: ...e sensor mounted ABSOLUTELY VERTICAL mounting It is extremely important that the sensor is firmly mounted in a vertical position See the section Mechanical mounting of sensor Cable Is the sensor cable...

Страница 35: ...Spread 6 Deadband 32 Temperature 5 F to 150 F Materials PBF ceramic 90 90 60 60 30 30 0 40 30 20 10dB Shuttle Ultrasonic Sensor Type 200640 Standard Range w 39 ft cable Shuttle Ultrasonic Sensor Type...

Страница 36: ...ling fittings sealing cement and fiber kit See notes To MJK ultrasonic sensor Notes for customer supplied materials and services Cables fittings and conduits must be installed by the customer in accor...

Страница 37: ...nic sensor Accuracy Better than 0 2 Outputs Analogue 1 pc 4 20 mA max 500 loop impedance Digital 2 pcs relays with connect or disconnect function NO NC Max 50 V DC 1 A ohmic 50 V AC 50 VA Display LCD...

Страница 38: ...Type 200570 Measuring range 15 m liquids 6 m solids Frequency 30 KHz Spread 3 Dead band 35 cm Sensitivity See figure below Temperature 20 to 60 C Materials PP green POM black Cable Shielded insuated...

Страница 39: ...Frequency 40 KHz Spread 7 Dead band 35 cm Sensitivity See figure below Temperature 20 to 60 C Materials VALOX Cable 200640 Cable 200641 Shielded insuated with oil resistant PVC length 12 m Shielded in...

Страница 40: ...ncy 30 KHz Spread 6 Dead band 80 cm Sensitivity See figure below Temperature 20 to 60 C Materials VALOX Cable 200630 Cable 200631 Shielded insuated with oil resistant PVC length 12 m Shielded insuated...

Страница 41: ...range 10 m liquids 5 m solids Frequency 50 KHz Spread 6 Dead band 35 cm Sensitivity See figure below Temperature 20 to 60 C Materials PP PVDF Cable Shielded insuated with oil resistant PVC length 12 m...

Страница 42: ...ounted pos B and the conducting branch pos A is broken Shuttle is intended for 115 V AC 230 V AC 115 V AC A A B B Conversion from 230 to 115 V AC Mount two soldering brackets between the soldering poi...

Страница 43: ...nal spread will be 57 cm at a measuring dis tance of 9 m It will appear that increasing the measuring distance the distance from the center line to a smooth wall should be increased accordingly Distan...

Страница 44: ...be made as shown below See table 1 for the sensor spread In a tank container If the ultrasonic sensor is mounted for measurement of the level in a closed tank or container it should measure through a...

Страница 45: ...d therefore are protected by a password The service menu includes adjustment of the 4 20 mA output adjustment of the temperature compen sation functional control of keyboard and display relay check ch...

Страница 46: ...e time Measurement method mA output value during system error Calibraton of level readout Offset level readout Indication of echo signal quality Indication of signal amplification Indication of period...

Страница 47: ...he mA settings are inverted the level reference at 4 mA is set higher than the level reference at 20 mA the bar graph will increase when the level decreases and vice versa The bargraph follows the ana...

Страница 48: ...nted above a steel grating or an opening in a well cover In this example the Shuttle s active measuring range are decreased from 0 35 cm 15 m to 1 45 3m measured from the sensor that is 3 00 m from th...

Страница 49: ...means that an actual level change will not be shown in the display at a faster rate than 4 in per second When measuring on turbulent surfaces it may become necessary to increase the response time in o...

Страница 50: ...el changes it can be necessary to moderate the influence of the learning function see also page 28 to prevent Shuttle from locking on false echos AP 3 Shuttle reverts to normal read out Select measuri...

Страница 51: ...often caused by a weak or missing ultrasonic echo but may also occur by failure of the ultra sonic sensor or failure in Shuttle s internal circuits Select the desired condition with the arrow keys Th...

Страница 52: ...s the same temperature as the surrounding air Leave the sensor in the surrounding air for minimum 1 hour Shuttle reverts to normal read out If the learning function has been activated Shuttle will de...

Страница 53: ...et correctcly see page 18 and that the active measuring range see page 48 is set to a distance that corresponds to the longest meaas uring distance that can occur Shuttle wil now display the level as...

Страница 54: ...n be used to check if the ultrasonic echo is being weakened too much under the current working conditions i e foam waves etc There are no specific limits indicating that the echo is too weak since it...

Страница 55: ...ed echo If the amplification level is low below 20 dB the echo strength is good and vice versa A high amplification level max 50 dB indicate that the ultrasonic echo is weak foam or waves High amplifi...

Страница 56: ...le has been missing an acceptable echo and also how many days has passed since this occurred The longest time period that Shuttle has been missing an acceptable echo is displayed immediately In second...

Страница 57: ...he immediate level in the well tank Furthermore the mA output is set to 4 mA at the current zero point and 20 mA at a level corres ponding to a distance of 14 in from the ultrasonic sensor Note The fu...

Страница 58: ...tle will display the current level readings between menu selections Use the arrow keys to select Standard access code is 100 Shuttle will revert to normal readout if 1 the keyboard has not been used w...

Страница 59: ...8014 Use the arrows to proceed At last the Shuttle s serial number is displayed Ex serial no 029400 Use the down arrow to proceed Shuttle is ready for a new selection of a password protect ed menu aft...

Страница 60: ...saved whereupon Shuttle revert to normal read out and the next password protected menu can be selected Press Escape if the changes should not be saved Find zero level at next power up Enter the acces...

Страница 61: ...gnal is constant 12 mA as long as this display is shown Shuttle is ready for a new selection of a password protect ed menu after pressing Enter Re entering the access code is not necessary if a menu s...

Страница 62: ...eeded or confirm with Enter that the changes should be saved whereupon Shuttle revert to normal read out and the next password protected menu can be selected Press Escape if the changes should not be...

Страница 63: ...arrow keys to select a new value Confirm the new setting The actual setting is shown immediately Value in seconds Shuttle is ready for a new selection of a password protect ed menu after pressing Ente...

Страница 64: ...Use the arrow keys to select a new value Confirm the new setting Note The variation on the mA output will change ac cordigly The actual setting is shown immediately Value in seconds Shuttle is ready...

Страница 65: ...ter that the changes should be saved whereupon Shuttle revert to normal read out and the next password protected menu can be selected Press Escape if the changes should not be saved Max amplification...

Страница 66: ...long measuring dis tances on difficult surfaces Note Changes may affect the possible measuring range Use the arrow keys to select a new value Confirm the new setting The actual setting is shown immed...

Страница 67: ...hould be saved whereupon Shuttle revert to normal read out and the next password protected menu can be selected Press Escape if the changes should not be saved Sensitivity of the learning function Ent...

Страница 68: ...e is ready for a new selection of a password protect ed menu after pressing Enter Re entering the access code is not necessary if a menu selection is made within 5 minutes Press Escape if no further p...

Страница 69: ...he previously selected sensor type is dis played here 20 and 0570 for sensor type 200570 Press the Up or Down arrow key repeatedly until the fol lowing static display appears no sensor Press Enter twi...

Страница 70: ...nvironment and we help people use water efficiently in their homes buildings factories and farms In more than 150 countries we have strong long standing relationships with customers who know us for ou...

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