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Final piping checklist

Check

Checked

Check that the bypass valve is closed, if used.
Check that the piping is properly supported. This prevents strain on the unit.

Electrical wiring and control checklist

WARNING:

• Electrical shock hazard. Conduit grounds are not adequate. You must attach a

separate ground (earth) wire to the ground (earth) lug provided in the enclosure in
order to avoid potential safety hazards. Failure to follow these instructions can result in
serious personal injury, death, or property damage.

• Always disconnect and lock out power to the package and the driver before you

perform any installation or maintenance tasks. Failure to disconnect and lock out driver
power will result in serious physical injury.

NOTICE:

Electrical connections must be made by certified electricians in compliance with all
international, national, state, and local rules.

Check

Checked

Check that the feeder line voltage corresponds to the unit voltage. Check the unit

nameplate or motor terminal connection.
Check that the feeder wires are correctly sized according to local and NEC codes.

5.1.2  Final adjustments

Make the final adjustments on these adjustable devices in order to match the exact system
requirements.

Low-suction pressure switch (optional)

WARNING:

Always disconnect and lock out power to the package and the driver before you perform
any installation or maintenance tasks. Failure to disconnect and lock out driver power will
result in serious physical injury.

The pressure switch is piped into the suction line. An adjusting dial is located inside of the
control. This adjustment controls the low-suction cutout. The differential pressure setting
is fixed at 1.5 psi. Therefore cut-in pressure will be the switch setting plus 1.5 psi.
Although the scale is calibrated in psi, it may not correspond exactly to the actual suction
gauge indication. Therefore, for critical installations, the setting should be adjusted
according to the gauge reading. The approximate settings should be set prior to placing
the unit in operation in order to suit the pressure conditions at the installation.

Aquastat

The aquastat for high temperature cutout is set at the factory for 100°F (38°C). Adjust the
setting if a different cutout temperature is desired. Do not set the switch above 225°F
(107°C).

Optional tank

A variety of different tanks can be used with either the simplex or duplex units. Refer to
the specific IOM that was shipped with the tank for installation and operating instructions.

5  Commissioning, Startup, Operation, and Shutdown

AquaBoost Advanced Pumping Packages INSTRUCTION MANUAL

21

Содержание Goulds AquaBoost Advanced

Страница 1: ...INSTRUCTION MANUAL 10 001 326 AquaBoost Advanced Pumping Packages...

Страница 2: ......

Страница 3: ...rams 12 4 1 2 Wiring diagrams 14 4 2 ground earth connections 15 4 3 Pump package location guidelines 16 4 4 Foundation requirements 16 4 5 Level the base on a concrete foundation 16 4 6 Connect the o...

Страница 4: ...ion 26 7 1 5 The pump station does not shut down and no water is used 26 7 1 6 The pump station cycles or hunts erratically 27 8 Other Relevant Documentation or Manuals 28 8 1 Manuals for AquaBoost co...

Страница 5: ...nt or use of parts not provided by Xylem If there is a question regarding the intended use of the equipment please contact a Xylem representative before proceeding Do not change the service applicatio...

Страница 6: ...osal of solid or liquid waste Clean up of spills Exceptional sites CAUTION Radiation Hazard Do NOT send the product to Xylem if it has been exposed to nuclear radiation unless Xylem has been informed...

Страница 7: ...an automatic level control Beware of the starting jerk which can be powerful Rinse the components in water after you disassemble the pump Do not exceed the maximum working pressure of the pump Do not...

Страница 8: ...their components are heavy Failure to properly lift and support this equipment can result in serious physical injury and or equipment damage Lift equipment only at the specifically identified lifting...

Страница 9: ...ve unit and coupling manufacturers for their long term storage procedures For questions about possible long term storage treatment services please contact your local sales and service representative 2...

Страница 10: ...ch is known to the State of California to cause cancer and birth defects or other reproductive harm For more information go to www P65Warnings ca gov 3 1 1 Operational limits Ambient temperature and h...

Страница 11: ...r panel 3 Aquavar IPC controller 4 Temperature relief valve 5 Discharge header stainless steel with grooved connections 6 Suction header stainless steel with grooved connections 7 Pressure transducer...

Страница 12: ...l part numbers start with the following letters Number of pumps Hydraulic HP Voltage Phase AQA 1 simplex A 1ST 15 1 5 HP A 208 230 1 2 duplex B 2ST 20 2 HP B 208 230 3 30 3 HP C 380 3 40 4 HP D 460 3...

Страница 13: ...5 C can be used for the power connections Refer to the input current as listed on the motor nameplate when sizing wire Power supply requirements The power supply required for the AquaBoost unit depend...

Страница 14: ...iminators are used 2 If a bypass line is installed then this valve must be kept closed during normal operation Do not install a check valve 3 Suction gauge recommended 4 Optional tank 5 Discharge gaug...

Страница 15: ...ge gauge 4 Vibration eliminator 5 Anchor the pipe securely if vibration eliminators are used 6 If a bypass line is installed then this valve must be kept closed during normal operation Do not install...

Страница 16: ...N C COM P MD GV WD WV GM WM VFD MODEL HP FLA MCA DISC GROUND WIRE VFD INCOMING WIRE VFD WIRE GROUND WIRE MOTOR MOTOR WIRE MODEL FRAME 208V 230V 1 1QB15A 1 1 2 11 10 13 8 12 5 30A 12 AWG 14 AWG 14 AWG...

Страница 17: ...AWG 14 AWG 14 AWG 14 AWG AVA20015A0F0D0X1 A2 2QB20B 2 15 13 6 16 9 15 3 AVA20020A0F0D0X1 2QB30B 3 21 2 19 2 23 9 21 6 12 AWG 6 AWG AVA20030A0F0D0X1 2QB50B 5 33 4 30 4 37 6 34 2 60A 10 AWG 4 AWG 12 AW...

Страница 18: ...f nothing else is specified Do not install and operate the equipment in closed systems unless the system is constructed with properly sized safety and control devices Acceptable devices Pressure relie...

Страница 19: ...ation then connect the tank to the discharge manifold as shown 1 2 1 Storage tank 2 Discharge gauge 3 Precharge the tank according to the tank specific IOM 4 7 Connect the optional low suction pressur...

Страница 20: ...re that the flange bolts are adequately torqued NOTICE Never force piping to make a connection with a pump Check Explanation comment Checked Check that the suction and discharge pipes are supported in...

Страница 21: ...hich optional vibration eliminators are connected is properly anchored to the floor This is necessary for maximum effectiveness Fastening WARNING Only use fasteners of the proper size and material Rep...

Страница 22: ...then warm up the pump prior to operation Circulate a small amount of fluid through the pump until the casing temperature is within 100 F 38 C of the fluid temperature At initial startup do not adjust...

Страница 23: ...m requirements Low suction pressure switch optional WARNING Always disconnect and lock out power to the package and the driver before you perform any installation or maintenance tasks Failure to disco...

Страница 24: ...ts automatically and pump speed continues to ramp up until the system pressure satisfies the set point The system pressure rises above the set point The pump automatically reduces speed until the syst...

Страница 25: ...is not all over the inside of the motor and in the bottom of the motor This could be a sign of overfilling Refer to the lubrication instructions from the motor manufacturer Close coupled pumps For a h...

Страница 26: ...r breakers are tripped Check power fuses and breakers Breakers are shipped in the OFF position Replace blown fuses The pump station is not properly grounded earthed Check that proper grounding earthin...

Страница 27: ...rter coil and the neutral white wire 120 volts should be measured If no voltage is measured then check incoming power and fuses If voltage is measured then go to the next step 4 With the HOA still in...

Страница 28: ...pair facility 7 1 4 The pump station experiences excessive vibration Cause Remedy The motor pump or piping is loose Make sure that all fasteners and components are properly tightened Pump station vibr...

Страница 29: ...s erratically Cause Remedy The pumps are oversized for the current demand Check the application Possibly increase the size of the bladder tank for low demand situations The inlet pressure is fluctuati...

Страница 30: ...llation operation and maintenance of your AquaBoost Pumping System can be found in the IOMs provided for the associated equipment Equipment Manual Goulds Pumps Model NPE IM013R10 Aquavar IPC IM318 REV...

Страница 31: ...replaced Seller shall have no warranty obligations to Buyer with respect to any product or parts of a product that have been a repaired by third parties other than Seller or without Seller s written a...

Страница 32: ...contrary to Seller s instructions for installation operation and maintenance d damaged from ordinary wear and tear corrosion or chemical attack e damaged due to abnormal conditions vibration failure...

Страница 33: ...ent running on their premises including model name software version and how devices are connected to each other and the local network Xylem recommends creating and maintaining offline copies of config...

Страница 34: ......

Страница 35: ......

Страница 36: ...solutions for water electric and gas utilities In more than 150 countries we have strong long standing relationships with customers who know us for our powerful combination of leading product brands a...

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