Xylem Goulds AquaBoost Advanced Скачать руководство пользователя страница 22

5  Commissioning, Startup,
Operation, and Shutdown

5.1  Preparation for startup

DANGER:

Electrical hazard sufficient to kill. Always disconnect and lock out the power before you
service the unit.

WARNING:

• Failure to follow these precautions before you start the unit will lead to serious

personal injury and equipment failure.

• Always disconnect and lock out power to the driver before you perform any installation

or maintenance tasks. Failure to disconnect and lock out driver power will result in
serious physical injury.

• Operating the pump in reverse rotation can result in the contact of metal parts, heat

generation, and breach of containment.

NOTICE:

• Verify the driver settings before you start any pump.

You must follow these precautions before you start the pump:

• Flush and clear the system thoroughly to remove dirt or debris in the pipe system in

order to prevent premature failure at initial startup.

• If temperatures of the pumped fluid will exceed 200°F (93°C), then warm up the pump

prior to operation. Circulate a small amount of fluid through the pump until the casing
temperature is within 100°F (38°C) of the fluid temperature.

At initial startup, do not adjust the variable-speed drivers or check for speed governor or
over-speed trip settings while the variable-speed driver is coupled to the pump. If the
settings have not been verified, then uncouple the unit and refer to instructions supplied
by the driver manufacturer.

5.1.1  Final installation checks

Installation checklist

CAUTION:

Serious damage to the pump may result if it is started dry. Make sure that the pump is
completely filled with liquid before it is started.

Check

Checked

Check that the unit base is properly leveled and secured.
Check that all lubrication points are properly lubricated.
Check that the shut-off valves to the suction and discharge lines are open.
Check that the system is purged of debris and air. This includes the pumps and PRVs.
Check that the pump and motor shafts are properly aligned.
Check that the pump rotation is correct.

5  Commissioning, Startup, Operation, and Shutdown

20

AquaBoost Advanced Pumping Packages INSTRUCTION MANUAL

Содержание Goulds AquaBoost Advanced

Страница 1: ...INSTRUCTION MANUAL 10 001 326 AquaBoost Advanced Pumping Packages...

Страница 2: ......

Страница 3: ...rams 12 4 1 2 Wiring diagrams 14 4 2 ground earth connections 15 4 3 Pump package location guidelines 16 4 4 Foundation requirements 16 4 5 Level the base on a concrete foundation 16 4 6 Connect the o...

Страница 4: ...ion 26 7 1 5 The pump station does not shut down and no water is used 26 7 1 6 The pump station cycles or hunts erratically 27 8 Other Relevant Documentation or Manuals 28 8 1 Manuals for AquaBoost co...

Страница 5: ...nt or use of parts not provided by Xylem If there is a question regarding the intended use of the equipment please contact a Xylem representative before proceeding Do not change the service applicatio...

Страница 6: ...osal of solid or liquid waste Clean up of spills Exceptional sites CAUTION Radiation Hazard Do NOT send the product to Xylem if it has been exposed to nuclear radiation unless Xylem has been informed...

Страница 7: ...an automatic level control Beware of the starting jerk which can be powerful Rinse the components in water after you disassemble the pump Do not exceed the maximum working pressure of the pump Do not...

Страница 8: ...their components are heavy Failure to properly lift and support this equipment can result in serious physical injury and or equipment damage Lift equipment only at the specifically identified lifting...

Страница 9: ...ve unit and coupling manufacturers for their long term storage procedures For questions about possible long term storage treatment services please contact your local sales and service representative 2...

Страница 10: ...ch is known to the State of California to cause cancer and birth defects or other reproductive harm For more information go to www P65Warnings ca gov 3 1 1 Operational limits Ambient temperature and h...

Страница 11: ...r panel 3 Aquavar IPC controller 4 Temperature relief valve 5 Discharge header stainless steel with grooved connections 6 Suction header stainless steel with grooved connections 7 Pressure transducer...

Страница 12: ...l part numbers start with the following letters Number of pumps Hydraulic HP Voltage Phase AQA 1 simplex A 1ST 15 1 5 HP A 208 230 1 2 duplex B 2ST 20 2 HP B 208 230 3 30 3 HP C 380 3 40 4 HP D 460 3...

Страница 13: ...5 C can be used for the power connections Refer to the input current as listed on the motor nameplate when sizing wire Power supply requirements The power supply required for the AquaBoost unit depend...

Страница 14: ...iminators are used 2 If a bypass line is installed then this valve must be kept closed during normal operation Do not install a check valve 3 Suction gauge recommended 4 Optional tank 5 Discharge gaug...

Страница 15: ...ge gauge 4 Vibration eliminator 5 Anchor the pipe securely if vibration eliminators are used 6 If a bypass line is installed then this valve must be kept closed during normal operation Do not install...

Страница 16: ...N C COM P MD GV WD WV GM WM VFD MODEL HP FLA MCA DISC GROUND WIRE VFD INCOMING WIRE VFD WIRE GROUND WIRE MOTOR MOTOR WIRE MODEL FRAME 208V 230V 1 1QB15A 1 1 2 11 10 13 8 12 5 30A 12 AWG 14 AWG 14 AWG...

Страница 17: ...AWG 14 AWG 14 AWG 14 AWG AVA20015A0F0D0X1 A2 2QB20B 2 15 13 6 16 9 15 3 AVA20020A0F0D0X1 2QB30B 3 21 2 19 2 23 9 21 6 12 AWG 6 AWG AVA20030A0F0D0X1 2QB50B 5 33 4 30 4 37 6 34 2 60A 10 AWG 4 AWG 12 AW...

Страница 18: ...f nothing else is specified Do not install and operate the equipment in closed systems unless the system is constructed with properly sized safety and control devices Acceptable devices Pressure relie...

Страница 19: ...ation then connect the tank to the discharge manifold as shown 1 2 1 Storage tank 2 Discharge gauge 3 Precharge the tank according to the tank specific IOM 4 7 Connect the optional low suction pressur...

Страница 20: ...re that the flange bolts are adequately torqued NOTICE Never force piping to make a connection with a pump Check Explanation comment Checked Check that the suction and discharge pipes are supported in...

Страница 21: ...hich optional vibration eliminators are connected is properly anchored to the floor This is necessary for maximum effectiveness Fastening WARNING Only use fasteners of the proper size and material Rep...

Страница 22: ...then warm up the pump prior to operation Circulate a small amount of fluid through the pump until the casing temperature is within 100 F 38 C of the fluid temperature At initial startup do not adjust...

Страница 23: ...m requirements Low suction pressure switch optional WARNING Always disconnect and lock out power to the package and the driver before you perform any installation or maintenance tasks Failure to disco...

Страница 24: ...ts automatically and pump speed continues to ramp up until the system pressure satisfies the set point The system pressure rises above the set point The pump automatically reduces speed until the syst...

Страница 25: ...is not all over the inside of the motor and in the bottom of the motor This could be a sign of overfilling Refer to the lubrication instructions from the motor manufacturer Close coupled pumps For a h...

Страница 26: ...r breakers are tripped Check power fuses and breakers Breakers are shipped in the OFF position Replace blown fuses The pump station is not properly grounded earthed Check that proper grounding earthin...

Страница 27: ...rter coil and the neutral white wire 120 volts should be measured If no voltage is measured then check incoming power and fuses If voltage is measured then go to the next step 4 With the HOA still in...

Страница 28: ...pair facility 7 1 4 The pump station experiences excessive vibration Cause Remedy The motor pump or piping is loose Make sure that all fasteners and components are properly tightened Pump station vibr...

Страница 29: ...s erratically Cause Remedy The pumps are oversized for the current demand Check the application Possibly increase the size of the bladder tank for low demand situations The inlet pressure is fluctuati...

Страница 30: ...llation operation and maintenance of your AquaBoost Pumping System can be found in the IOMs provided for the associated equipment Equipment Manual Goulds Pumps Model NPE IM013R10 Aquavar IPC IM318 REV...

Страница 31: ...replaced Seller shall have no warranty obligations to Buyer with respect to any product or parts of a product that have been a repaired by third parties other than Seller or without Seller s written a...

Страница 32: ...contrary to Seller s instructions for installation operation and maintenance d damaged from ordinary wear and tear corrosion or chemical attack e damaged due to abnormal conditions vibration failure...

Страница 33: ...ent running on their premises including model name software version and how devices are connected to each other and the local network Xylem recommends creating and maintaining offline copies of config...

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Страница 36: ...solutions for water electric and gas utilities In more than 150 countries we have strong long standing relationships with customers who know us for our powerful combination of leading product brands a...

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