Xylem GOULDS 2GFK2412H Скачать руководство пользователя страница 21

Cause

Remedy

The installation is not

receiving voltage.

Check that:

• The main power switch is on.

• There is control voltage to the start equip-

ment.

• The fuses are intact.

• There is voltage in all phases of the supply

line.

• All fuses have power and that they are se-

curely fastened to the fuse holders.

• The overload protection is not tripped.

• The motor cable is not damaged.

The impeller is stuck.

Clean:

• The impeller

• The sump in order to prevent the impeller

from clogging again.

If the problem persists, then contact a sales or authorized service rep-

resentative.
Always state the serial number of the product, see 

Product Description

on page 5.

7.3  The pump does not stop when a level
sensor is used

DANGER: Crush Hazard

Moving parts can entangle or crush. Always disconnect and

lock out power before servicing to prevent unexpected start-

up. Failure to do so could result in death or serious injury.

 

 

Cause

Remedy

The pump is unable to

empty the sump to the

stop level.

Check that:

• There are no leaks from the piping and/or

discharge connection.

• The impeller is not clogged.

• The non-return valve(s) are functioning

properly.

• The pump has adequate capacity. For in-

formation:
Contact a sales or authorized service rep-

resentative.

There is a malfunction

in the level-sensing

equipment.

• Clean the level regulators.

• Check the functioning of the level regula-

tors.

• Check the contactor and the control circuit.

• Replace all defective items.

The stop level is set

too low.

Raise the stop level.

If the problem persists, then contact a sales or authorized service rep-

resentative.
Always state the serial number of the product, see 

Product Description

on page 5.

7.4  The pump starts-stops-starts in rapid
sequence

Cause

Remedy

The pump starts due

to back-flow which fills

the sump to the start

level again.

Check that:

• The distance between the start and stop

levels is sufficient.

• The non-return valve(s) work(s) properly.

• The length of the discharge pipe between

the pump and the first non-return valve is

sufficiently short.

The self-holding func-

tion of the contactor

malfunctions.

Check:

• The contactor connections.

• The voltage in the control circuit in relation

to the rated voltages on the coil.

• The functioning of the stop-level regulator.

• Whether the voltage drop in the line at the

starting surge causes the contactor's self-

holding malfunction.

If the problem persists, then contact a sales or authorized service rep-

resentative.
Always state the serial number of the product, see 

Product Description

on page 5.

7.5  The pump runs but the motor protection
trips

DANGER: Crush Hazard

Moving parts can entangle or crush. Always disconnect and

lock out power before servicing to prevent unexpected start-

up. Failure to do so could result in death or serious injury.

 

 

NOTICE:

Do NOT override the motor protection repeatedly if it has tripped. Do-

ing so may result in equipment damage.

Cause

Remedy

The motor protection

is set too low.

Set the motor protection according to the da-

ta plate and if applicable the cable chart.

The impeller is difficult

to rotate by hand.

• Clean the impeller.

• Clean out the sump.

• Check that the impeller is properly trim-

med.

The drive unit is not

receiving full voltage

on all three phases.

• Check the fuses. Replace fuses that have

tripped.

• If the fuses are intact, then notify a certified

electrician.

The phase currents

vary, or they are too

high.

Contact a sales or authorized service repre-

sentative.

The insulation be-

tween the phases and

ground in the stator is

defective.

1. Use an insulation tester. With a 1000 V DC

megger, check that the insulation between

the phases and between any phase and

ground is > 5 megaohms.

2. If the insulation is less, then do the follow-

ing:
Contact a sales or authorized service rep-

resentative.

7  Troubleshooting

18

1310 Installation, Operation, and Maintenance Manual

Содержание GOULDS 2GFK2412H

Страница 1: ...Installation Operation and Maintenance Manual 90002801_3 0 1310...

Страница 2: ......

Страница 3: ...2GFK3212G 2GFK3213G 2GFK3214G 2GFK3215G 2GFK3812A 2GFK3813A 2GFK3814A 2GFK3815A 3GFK3812T 3GFK3813T 3GFK3814T 2GFV3212K 2GFV3213K 2GFV3214K 2GFV3215K 2GFV3812J 2GFV3813J 2GFV3814J 2GFV3815J Pump model...

Страница 4: ...8 4 2 Make the electrical connections 9 4 2 1 General precautions 9 4 2 2 Grounding earthing 9 4 2 3 Prepare the SUBCAB cables 9 4 2 4 Connect the motor cable to the pump 10 4 2 5 Connect the motor c...

Страница 5: ...8 Technical Reference 19 8 1 Motor data 19 Table of Contents 2 1310 Installation Operation and Maintenance Manual...

Страница 6: ...nearby equipment Qualified personnel This product must be installed operated and maintained by qualified personnel only Protective equipment and safety devices Use personal protective equipment as ne...

Страница 7: ...tention Chemicals or haz ardous fluids on skin 1 Remove contaminated clothing 2 Wash the skin with soap and water for at least 1 minute 3 Seek medical attention if necessary 1 6 Protecting the environ...

Страница 8: ...e pumped or mixed NOTICE Never use a naked flame to thaw the unit Unit in as delivered condition If the unit is still in the condition in which it left the factory all packing materials are undisturbe...

Страница 9: ...al contact The pump is equipped with thermal contacts see Monitoring Equipment on page 6 9 Support bearing Single row ball bearing 3 3 Monitoring Equipment The following applies to the monitoring equi...

Страница 10: ...ated explosion proof or intrinsically safe If the product is rated explosion proof or intrinsically safe then see the specific explosion proof information in the safety chapter before taking any fur t...

Страница 11: ...nt lifting device to the pump and to the ac cess frame For example you can use a stainless steel lifting chain with shackles b Fasten the cable to the cable holder Make sure that the cable cannot be s...

Страница 12: ...les These are the requirements to follow when you install cables The cables must be in good condition not have any sharp bends and not be pinched The cables must not be damaged and must not have inden...

Страница 13: ...e required power supply 5 Connect the mains leads L1 L2 L3 and ground earth according to applicable cable chart The ground earth lead must be 50 mm 2 0 in longer than the phase conductors in the junct...

Страница 14: ...ors and marking of main leads COLOR STANDARD STATOR LEADS BN Brown U1 U5 RD BK Black U2 U6 GN WH White V1 V5 BN OG Orange V2 V6 BU GN Green W1 W5 YE GN YE Green Yellow W2 W6 BK RD Red T1 T2 WH YE GY G...

Страница 15: ...U1 Z1 T1 T2 BK BN RD YE GC 1 BN RD 2 BK BK 3 GY WH 4 T1 OG 5 T2 BU 6 WH GN YE YE Starter 1 PHASE 12 Leads 1 U1 V1 W1 U2 V2 W2 U5 V5 W5 U6 V6 W6 U1 V1 U6 U2 W2 V6 V5 W1 W5 U5 V2 W6 U1 V1 W1 W2 U2 V2 GC...

Страница 16: ...essure level may exceed 70 dB A at certain operating points on the performance curve Make sure that you understand the noise level requirements in the environment where the product is installed Failur...

Страница 17: ...2 If it is necessary to separate the drive unit from the hydraulic unit then do the following a Carefully open the coolant plugs to relieve any built up pressure inside the cooling jacket CAUTION Com...

Страница 18: ...crews 2 Check the condition of the lifting handle and the chain 3 If necessary replace O rings 1 Replace the coolant plug O rings 2 Grease the O rings Service item Action Personnel safety de vices Che...

Страница 19: ...ad of the conical sleeve with a thin layer of grease The proper lubrication is grease for bearings for example Exxon Mobil Unirex N3 Mobil Mobilith SHC 220 or equivalent NOTICE Surplus grease can caus...

Страница 20: ...arance A between the impeller and the pump housing A 0 2 0 8 mm 0 008 0 032 in 10 Check that the impeller can rotate freely WARNING Crush Hazard Beware of the pinch point hazard between the rotating i...

Страница 21: ...distance between the start and stop levels is sufficient The non return valve s work s properly The length of the discharge pipe between the pump and the first non return valve is sufficiently short T...

Страница 22: ...otate by hand Clean the impeller Clean out the sump Check that the impeller is properly trim med The pipes are ob structed To ensure a free flow clean out the pipes The pipes and joints leak Find the...

Страница 23: ......

Страница 24: ...ced analytics solutions for water electric and gas utilities In more than 150 countries we have strong long standing relationships with customers who know us for our powerful combination of leading pr...

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