Xylem GOULDS 2GFK2412H Скачать руководство пользователя страница 13

1. Peel off the outer sheath at the end of the cable.
2. Prepare the control element:

a) Peel the insulation sheath or plastic jacket.

b) Peel the aluminum and textile layers.

The aluminum foil is a conductive screen. Do not peel more than

necessary, and remove the peeled foil.

WS004313F

Screened SUBCAB

T

1

T

2

T

3

T

4

Figure 4: Aluminum foil on the control element.

c) Put a white shrink hose over the drain wire.

d) Twist T1+T2 and T3+T4.

e) Put a shrink hose over the control element.

Make sure that the conductive aluminum foil and drain wire are

covered.

3. Prepare the ground (earth) core of the SUBCAB

 cable:

a) Peel the yellow-green insulation from the ground (earth) core.

b) Check that the ground (earth) core is at least 10% longer than

the phase cores in the cabinet.

c) If applicable, put a cable lug on the ground core.

4. Prepare the ground (earth) core of the screened SUBCAB

 cable:

a) Untwist the screens around the power cores.

b) Twist all power core screens together to create a ground (earth)

core.

c) Put a yellow-green shrink hose over the ground (earth) core.

Leave a short piece uncovered.

d) Check that the connected ground (earth) core has sufficient

slack. The core must stay connected even if the power cores are

pulled loose.

5. Prepare the power cores:

a) Remove the aluminum foil around each power core.

b) Peel the insulation from each power core.

6. Prepare the ends of the ground (earth) core, the power cores, and

the drain wire:

Connection type Action
Screw

Fit cable lugs to the ends.

Terminal block

Fit end sleeves or leave the ends as they are.

4.2.4  Connect the motor cable to the pump

NOTICE:

Leakage into the electrical parts can cause damaged equipment or a

blown fuse. Keep the end of the motor cable dry at all times.

1. Remove the entry gland screw from the stator housing.
2. Remove the stator housing.

This provides access to the terminal block/closed end splices.

3. Check the data plate to see which connections are required for the

power supply.

4. Arrange the connections on the terminal block/closed end splices

in accordance with the required power supply.

5. Connect the mains leads (L1, L2, L3, and ground (earth) ) according

to applicable cable chart.
The ground (earth) lead must be 50 mm (2.0 in.) longer than the

phase conductors in the junction box of the unit.

6. Make sure that the pump is correctly connected to ground (earth).
7. Make sure that any thermal contacts incorporated in the pump are

properly connected to the terminal block/closed end splices.

8. Install the entry gland screw on the stator housing.

4.2.5  Connect the motor cable to the starter and
monitoring equipment

DANGER: Explosion/Fire Hazard

Special rules apply to installations in explosive or flammable

atmospheres. Do not install the product or any auxiliary

equipment in an explosive zone unless it is rated explosion-

proof or intrinsically-safe. If the product is rated explosion-

proof or intrinsically-safe, then see the specific explosion-

proof information in the safety chapter before taking any fur-

ther actions.

NOTICE:

Thermal contacts are incorporated in the pump.

NOTICE:

Thermal contacts must never be exposed to voltages higher than

250 V, breaking current maximum 5 A.

1. If thermal contacts are included in the pump installation, then con-

nect the T1 and T2 control conductors to the MiniCAS II monitoring

equipment.
If the temperature of the pumped liquid is above 40°C (104°F), then

do not connect the T1 and T2 leads to thermal contacts.

NOTICE:

The thermal contacts are incorporated in the stator. Connect them

to 24 V over separate fuses to protect other automatic equipment.

2. Connect the mains leads (L1, L2, L3, and ground (earth)) to the start-

er equipment.
For information about the phase sequence and the color codes of

the leads, see Cable charts.

3. Check the functionality of the monitoring equipment:

a) Check that the signals and the tripping function work correctly.

b) Check that the relays, lamps, fuses, and connections are intact.
Replace any defective equipment.

4.2.6  Cable charts

Description

This topic contains general connection information. It also provides ca-

ble charts that show connection alternatives for use with different ca-

bles and power supply.

WS000509E

L2

L3

L1

L1

L3

L2

T1 T2

Figure 5: Phase sequence

4  Installation

10

1310 Installation, Operation, and Maintenance Manual

Содержание GOULDS 2GFK2412H

Страница 1: ...Installation Operation and Maintenance Manual 90002801_3 0 1310...

Страница 2: ......

Страница 3: ...2GFK3212G 2GFK3213G 2GFK3214G 2GFK3215G 2GFK3812A 2GFK3813A 2GFK3814A 2GFK3815A 3GFK3812T 3GFK3813T 3GFK3814T 2GFV3212K 2GFV3213K 2GFV3214K 2GFV3215K 2GFV3812J 2GFV3813J 2GFV3814J 2GFV3815J Pump model...

Страница 4: ...8 4 2 Make the electrical connections 9 4 2 1 General precautions 9 4 2 2 Grounding earthing 9 4 2 3 Prepare the SUBCAB cables 9 4 2 4 Connect the motor cable to the pump 10 4 2 5 Connect the motor c...

Страница 5: ...8 Technical Reference 19 8 1 Motor data 19 Table of Contents 2 1310 Installation Operation and Maintenance Manual...

Страница 6: ...nearby equipment Qualified personnel This product must be installed operated and maintained by qualified personnel only Protective equipment and safety devices Use personal protective equipment as ne...

Страница 7: ...tention Chemicals or haz ardous fluids on skin 1 Remove contaminated clothing 2 Wash the skin with soap and water for at least 1 minute 3 Seek medical attention if necessary 1 6 Protecting the environ...

Страница 8: ...e pumped or mixed NOTICE Never use a naked flame to thaw the unit Unit in as delivered condition If the unit is still in the condition in which it left the factory all packing materials are undisturbe...

Страница 9: ...al contact The pump is equipped with thermal contacts see Monitoring Equipment on page 6 9 Support bearing Single row ball bearing 3 3 Monitoring Equipment The following applies to the monitoring equi...

Страница 10: ...ated explosion proof or intrinsically safe If the product is rated explosion proof or intrinsically safe then see the specific explosion proof information in the safety chapter before taking any fur t...

Страница 11: ...nt lifting device to the pump and to the ac cess frame For example you can use a stainless steel lifting chain with shackles b Fasten the cable to the cable holder Make sure that the cable cannot be s...

Страница 12: ...les These are the requirements to follow when you install cables The cables must be in good condition not have any sharp bends and not be pinched The cables must not be damaged and must not have inden...

Страница 13: ...e required power supply 5 Connect the mains leads L1 L2 L3 and ground earth according to applicable cable chart The ground earth lead must be 50 mm 2 0 in longer than the phase conductors in the junct...

Страница 14: ...ors and marking of main leads COLOR STANDARD STATOR LEADS BN Brown U1 U5 RD BK Black U2 U6 GN WH White V1 V5 BN OG Orange V2 V6 BU GN Green W1 W5 YE GN YE Green Yellow W2 W6 BK RD Red T1 T2 WH YE GY G...

Страница 15: ...U1 Z1 T1 T2 BK BN RD YE GC 1 BN RD 2 BK BK 3 GY WH 4 T1 OG 5 T2 BU 6 WH GN YE YE Starter 1 PHASE 12 Leads 1 U1 V1 W1 U2 V2 W2 U5 V5 W5 U6 V6 W6 U1 V1 U6 U2 W2 V6 V5 W1 W5 U5 V2 W6 U1 V1 W1 W2 U2 V2 GC...

Страница 16: ...essure level may exceed 70 dB A at certain operating points on the performance curve Make sure that you understand the noise level requirements in the environment where the product is installed Failur...

Страница 17: ...2 If it is necessary to separate the drive unit from the hydraulic unit then do the following a Carefully open the coolant plugs to relieve any built up pressure inside the cooling jacket CAUTION Com...

Страница 18: ...crews 2 Check the condition of the lifting handle and the chain 3 If necessary replace O rings 1 Replace the coolant plug O rings 2 Grease the O rings Service item Action Personnel safety de vices Che...

Страница 19: ...ad of the conical sleeve with a thin layer of grease The proper lubrication is grease for bearings for example Exxon Mobil Unirex N3 Mobil Mobilith SHC 220 or equivalent NOTICE Surplus grease can caus...

Страница 20: ...arance A between the impeller and the pump housing A 0 2 0 8 mm 0 008 0 032 in 10 Check that the impeller can rotate freely WARNING Crush Hazard Beware of the pinch point hazard between the rotating i...

Страница 21: ...distance between the start and stop levels is sufficient The non return valve s work s properly The length of the discharge pipe between the pump and the first non return valve is sufficiently short T...

Страница 22: ...otate by hand Clean the impeller Clean out the sump Check that the impeller is properly trim med The pipes are ob structed To ensure a free flow clean out the pipes The pipes and joints leak Find the...

Страница 23: ......

Страница 24: ...ced analytics solutions for water electric and gas utilities In more than 150 countries we have strong long standing relationships with customers who know us for our powerful combination of leading pr...

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