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Troubleshooting Reference

975-0822-01-01

67

Troubleshooting Reference

WARNING

ELECTRICAL SHOCK HAZARD

Do not disassemble the Freedom X. It does not contain any user-
serviceable parts. Attempting to service the unit yourself could
result in an electrical shock or burn.

Failure to follow these instructions can result in death, serious
injury, or equipment damage

.

NOTICE

INVERTER DAMAGE

Avoid continually overloading the inverter and subjecting it to
over temperature conditions. Although provided with integral
protection against overloads continual overloading can damage
the circuitry.

Failure to follow these instructions can result in damage to the
inverter.

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Содержание Freedom X 2000

Страница 1: ...Freedom X 2000 230V Inverter Owner s Guide Freedom X 2000 230V 817 2000 12...

Страница 2: ...LY AT THE USER S RISK AND C REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION THE ACCURACY CANNOT BE GUAR...

Страница 3: ...and be sure to keep your proof of purchase Serial Number ____________________________ Product Number ____________________________ Purchased From ____________________________ Purchase Date ___________...

Страница 4: ...nowledge and experience in l Installing electrical equipment l Applying all applicable installation codes l Analyzing and reducing the hazards involved in performing electrical work l Selecting and us...

Страница 5: ...es a procedure The addition of either symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed Th...

Страница 6: ...d 7 To reduce the risk of electrical shock disconnect both AC and DC power to or from the inverter before attempting any maintenance or cleaning or working on any components connected to the inverter...

Страница 7: ...s equipment Failure to follow these instructions will result in death or serious injury WARNING FIRE AND EXPLOSION HAZARD n Unit s components may produce arcs or sparks n Do not install near batteries...

Страница 8: ...source of power Damage to unit may occur n For AC IN and AC OUT use wires suitable for at least 75 C Failure to follow these instructions can result in injury or equipment damage NOTES n Follow these...

Страница 9: ...and maintenance must be done by qualified personnel knowledgeable about batteries to ensure compliance with battery handling and maintenance safety precautions WARNING BURN FROM HIGH SHORT CIRCUIT CUR...

Страница 10: ...cuit the battery or other electrical parts and could cause an explosion Use tools with insulated handles only 6 Batteries can produce a short circuit current high enough to weld a ring or metal bracel...

Страница 11: ...0 6 3 and IEC EN 61000 6 1 Operation is subject to the following two conditions 1 this device may not cause interference and 2 this device must accept any interference including interference that may...

Страница 12: ...This page is intentionally left blank 2...

Страница 13: ...es 12 Installation Tools and Materials 12 Basic Installation Procedures 13 Step 1 Designing the Installation 14 Step 2 Choosing a Location for the Unit 19 Step 3 Mounting the Unit 20 Step 4 Connecting...

Страница 14: ...n Grid Mode and Battery Mode 54 Transitioning from Grid Mode to Battery Mode 54 Transitioning from Battery Mode to Grid Mode 54 Operating Limits 55 Power Output 55 Input Voltage 56 Overload Conditions...

Страница 15: ...s and power management features suitable for marine recreational and commercial fleet vehicle installations Please read this section to familiarize yourself with the main performance and protection fe...

Страница 16: ...ty grade sine wave power derived from a battery bank It is designed to handle loads such as microwave ovens TVs DVD Blu ray players and power tools In addition the Freedom X s high surge capability le...

Страница 17: ...ischarge Configurable AC Transfer Speed The Freedom X allows two speed settings for the AC transfer from Grid Mode to Battery Mode and vice versa which avoids nuisance resetting of appliances The norm...

Страница 18: ...eedom X features the ability to inhibit the inverter from operating in the absence of a voltage signal from a vehicle s ignition circuit This is particularly useful if the inverter is required to oper...

Страница 19: ...FEATURES This section identifies the default settings and the hardware features of the Freedom X 2000 230V Inverter This section includes AC and DC Panel 6 Display Panel 8 Side Panel 9 975 0822 01 01...

Страница 20: ...serious injury or equipment damage Item Description 1 ACC input terminal for connecting ignition control wiring Ignition Control Switch ACC for connecting ON and disconnecting OFF O the ignition sign...

Страница 21: ...e cooling fan and inverter When the inverter is mounted the ventilation grille must not point up or down Cooling fans turn on when the internal temperature reaches a set point temperature 14 c Reserve...

Страница 22: ...ed of a display screen LEDs and buttons 2 Multi function LCD screen shows status information and error codes 3 Status LEDs indicate the mode of operation 4 Three function buttons change status informa...

Страница 23: ...connecting to the DC earth lug Failure to follow these instructions can result in death serious injury or equipment damage Item Description 1 Captive nut panel screw holds the wiring compartment cover...

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Страница 25: ...s 12 Basic Installation Procedures 13 Step 1 Designing the Installation 14 Step 2 Choosing a Location for the Unit 19 Step 3 Mounting the Unit 20 Step 4 Connecting the AC Input Wires 22 Step 5 Connect...

Страница 26: ...arting devices Failure to follow these instructions can result in death serious injury or equipment damage Installation Codes Governing installation codes vary depending on the specific location and a...

Страница 27: ...these main steps Step 1 Designing the Installation 14 Step 2 Choosing a Location for the Unit 19 Step 3 Mounting the Unit 20 Step 4 Connecting the AC Input Wires 22 Step 5 Connecting AC Output to an...

Страница 28: ...to each other in a typical recreational vehicle or fleet vehicle installation Also see Marine Installation on page 39 1 Equipment earth 2 Freedom X 3 DC fuse disconnect DC circuit breaker 4 12V deep c...

Страница 29: ...d wiring that is used to supply the Freedom X must be rated at no more than 30A and must be approved for use on 230 VV branch circuits The wire used between the breaker and the Freedom X input must be...

Страница 30: ...overall size of the conductors and type and temperature rating of the insulation around the wire AC breakers and fuses must be sized to adequately protect the wiring that is installed on the input and...

Страница 31: ...l to Earth Bond hole 4 Tighten the bonding screw to 0 85 N m maximum torque AC Earthing As per IEC EN 62477 1 for all permanently connected equipment The Freedom X should be connected to an earthed me...

Страница 32: ...ad the Freedom X can draw current surges from the battery of up to 250A If the DC wiring is too small the voltage drop from this surge will result in a voltage at the Freedom X terminals that is too l...

Страница 33: ...Cool Normal air temperature should be between 20 C and 40 C the cooler the better for increased efficiency and product life extension n Ventilated Allow at least 12 cm of clearance at the wiring acce...

Страница 34: ...Under a horizontal surface see A b In a horizontal position on a vertical surface see B NOTE For marine installations only this orientation is allowed due to the probability of moisture finding access...

Страница 35: ...ment earth lug to an earthing point usually the vehicle s chassis or DC negative bus earth using recommended copper wire if insulated then green insulation with or without one or more yellow stripes o...

Страница 36: ...wires are connected properly The AC wiring terminal blocks are split into input and output sections Failure to follow these instructions can result in equipment damage AC Wiring Connectors Where appl...

Страница 37: ...lue Neutral Green green yellow or bare copper Earth Table 8 Color codes for typical AC wiring NOTICE REVERSE POLARITY DAMAGE Make sure the wires are connected properly Improper connections connecting...

Страница 38: ...ropriate Strip 10 mm off the ends of each of the three the wires tin the exposed copper wire with lead free solder using a soldering iron 5 Remove the knockout and install 13mm strain relief clamp 6 R...

Страница 39: ...es 11 Replace the wiring compartment cover onto the unit using a 2 Phillips torque screwdriver see WARNING if you are not connecting other wires such as for the AC Output Otherwise keep the AC compart...

Страница 40: ...Failure to follow these instructions can result in death serious injury or equipment damage NOTICE EQUIPMENT DAMAGE n Do not connect any AC source such as a generator or utility power to the AC outpu...

Страница 41: ...utput Connections on page 27 WARNING ELECTRIC SHOCK HAZARD Use a screwdriver to loosen the captive nut panel screw Failure to follow these instructions can result in death serious injury or equipment...

Страница 42: ...inished with connecting all the AC wires in the unit WARNING ELECTRICAL SHOCK HAZARD Use a torque screwdriver to tighten the captive nut panel screw to 0 56 N m torque of force to ensure a proper eart...

Страница 43: ...tions are tight to a torque of 8 9 Nm of force Loose connections will overheat Failure to follow these instructions can result in death serious injury or equipment damage Follow the procedure given be...

Страница 44: ...onnectors 6 Strip 13 to 19 mm of insulation from each cable end that will be connected to the inverter The amount stripped off will depend on the terminals chosen 7 Attach the cable ring lug that will...

Страница 45: ...C connection Positive must be connected to positive negative must be connected to negative n Reversing the positive and negative battery cables will blow a fuse in the Freedom X and void your warranty...

Страница 46: ...C terminal of the inverter 14 Fasten the DC terminal nut set aside earlier to the terminal bolt Tighten the nut to a torque of 8 9 N m of force Do not overtighten Make the connection snug enough so th...

Страница 47: ...earth lug to a torque of 2 6 N m of force Apply an anti corrosion compound to the copper wire prior to connecting to the DC earth lug Recreational Vehicle Use minimum sized stranded copper wire and c...

Страница 48: ...r by disconnecting the vehicle s battery cables Refer to the vehicle s user manual for proper instructions on how to disconnect the battery cables 3 Locate the vehicle s ignition control wire from the...

Страница 49: ...l is constantly detected When enabled you have to manually press the Power button on the display panel to operate the inverter Off OFF To completely disable the ignition control features do the follow...

Страница 50: ...r when shore power is present NOTE Shore power pass through refers to the AC input power from a utility grid generator or external AC source When you are ready to test your installation and operate th...

Страница 51: ...s turned ON the Freedom X will automatically supply the appliances with inverter power if the shore power source fails or becomes disconnected If the Power button on the Freedom X is turned ON and sho...

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Страница 53: ...cable 5 Battery isolator 6 DC alternator 7 To engine 8 Equipment earth Engine negative bus DC earth bus 9 Starting battery 10 AC load panel with branch circuit breakers with downstream Type B RCBOs th...

Страница 54: ...d Installing drip shields may not entirely protect you from this hazard Do not operate the unit when it is wet Failure to follow these instructions can result in death serious injury or equipment dama...

Страница 55: ...8 Operating in Battery Mode 51 Turning Inverter Operation ON and OFF 51 Power Save Timer 52 Power Save Mode 52 Checking Battery Status 52 Checking Output Power 52 Operating Several Loads at Once 52 Tu...

Страница 56: ...s backlight illumination After 60 s of inactivity backlight illumination turns off Status LED Indicators Indicator Definition Solid green Indicates grid mode in which shore power is available and pass...

Страница 57: ...nverter operation or to Standby LCD Screen The LCD Screen changes depending on the operating mode of the inverter Figure 18 Parts of the LCD Screen OUTPUTBATTLOAD kW 100 25 Hz VA kW Hz VA C INPUTBATTT...

Страница 58: ...and four bars 75 100 Shows an overload condition Icon Definition The load icon is displayed if there is voltage available at the AC output The bar represents load consumption levels 100 is an indicati...

Страница 59: ...reen Press and hold for 3 s to go back one step Info and Setting LCD Screen Screen 1 of 4 Battery Voltage Load Wattage This is the home screen battery voltage 12 5VZ AC load 1 2kW Info and Setting LCD...

Страница 60: ...Viewing Information During Battery Mode 46 Freedom X 2000 230V Owner s Guide Info and Setting LCD Screen Screen 4 of 4 Firmware version Firmware version U1 1 01...

Страница 61: ...VERLOAD CHARGING 1 2 1 setting number is displayed here 2 setting value is displayed here To change the default value to a different value 1 Press and hold the button for 3 s to enter the Configuratio...

Страница 62: ...value can be adjusted by 1 s increments When the range is from 20 to 300 the timer setting value can be adjusted by 10 s increments LBCO Recovery Voltage 04 13 1 10 2 to 32 0 The range is from LBCO v...

Страница 63: ...Inverter Output Power Limit Timer 10 300 1 to 300 When the range is from 1 to 20 the timer setting value can be adjusted by 1 s increments When the range is from 20 to 300 the timer setting value can...

Страница 64: ...n Selecting ATO auto restart will allow the inverter to recover automatically from a shutdown up to three times maximum Selecting MAT manual restart allows the user to restart the inverter by performi...

Страница 65: ...er Operation ON and OFF There are two ways to operate the Freedom X s inverter function 1 Press the Power button to a down position it is in Standby in the up position 2 When the inverter s Ignition C...

Страница 66: ...d NOTE Certain types of loads can cause power save mode to work unexpectedly These types of loads are described in Problem Loads on page 72 Checking Battery Status During inverter operation in battery...

Страница 67: ...ible alarm for error The unit beeps once every 5 s for 1 min To mute the alarm n Press any one of the three function buttons The alarm is automatically muted after 1 min But the error code continues t...

Страница 68: ...hese instructions can result in equipment damage Transitioning from Grid Mode to Battery Mode When the unit is operating in grid mode and shore power is lost the Freedom X has less than 20 millisecond...

Страница 69: ...wer Output The Freedom X can deliver up to 2000 watts 3 of continuous utility grade sine wave AC power The wattage rating applies to resistive loads such as incandescent lights 3 As the temperature on...

Страница 70: ...o operate Table 10 Input battery voltage range d To set LBCO see Adjusting Settings in Configuration Mode on page 47 e To set LBCO Shutdown Delay Timer see Input Voltage on page 56 Operating Condition...

Страница 71: ...tage exceeds 18 0 volts Overload Conditions There are two kinds of overload conditions an overload warning and an overload shutdown Overload Warning When the Freedom X s AC load is approximately 100 W...

Страница 72: ...is within the inverter s limits The unit will shut down and indicate an overload shutdown Over temperature Conditions During inverter operation when the Freedom X s internal temperature starts to app...

Страница 73: ...5 ROUTINE MAINTENANCE Regular maintenance is required to keep your Freedom X operating properly This section includes Maintaining the Freedom X Unit 60 975 0822 01 01 59...

Страница 74: ...nnect from all power sources before working on any circuits connected to the unit Failure to follow these instructions can result in death serious injury or equipment damage Periodically you should n...

Страница 75: ...e source of any problem you encounter Before contacting customer service please work through the steps listed in Pre service Checklist on page 62 This section includes Pre service Checklist 62 Warning...

Страница 76: ...dition was at the time voltage etc if known n Recent sequence of events n Any known unusual AC mains power factors such as low voltage unstable generator output etc n Whether any extreme ambient condi...

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Страница 78: ...impending system change Warnings do not affect operation With the exception of the error codes displayed on the screen only the audible alarm can be turned ON or OFF Follow the steps in Turning the A...

Страница 79: ...charger and an over voltage alternator Disconnect if necessary E03 AC output overload shutdown Battery mode inverting Reduce the loads connected to the AC outlet of the unit Check appliances that hav...

Страница 80: ...fan for any obstruction and remove it E08 Fan lock error Grid mode bypass If there is no issue with the fan disconnect the unit from its DC and AC power sources then reconnect and then restart the un...

Страница 81: ...result in an electrical shock or burn Failure to follow these instructions can result in death serious injury or equipment damage NOTICE INVERTER DAMAGE Avoid continually overloading the inverter and...

Страница 82: ...error codes Low input voltage error code E01 Verify the unit is connected to a 12V battery Check the DC connections and the cable Recharge the battery High input voltage error code E02 Verify the unit...

Страница 83: ...e is shown in the LCD screen and neither of the green status LEDs for Grid mode and Battery mode is illuminated AC shore power is not available or out of operating range and the inverter is OFF Check...

Страница 84: ...f during AC shore power mode The battery is discharged AC pass through current is high Do not be alarmed the unit is performing normally The fan turns on and off during inverter mode The inverter is r...

Страница 85: ...up The most demanding are those that start under load for example compressors and pumps Of the capacitor start motors typical in drill presses band saws etc the largest you can expect to run is hp th...

Страница 86: ...the Freedom X is in power save mode When the Freedom X is in power save mode it may fail to start some loads even though the rated wattage on the load is more than 25 W If these kinds of loads are in...

Страница 87: ...and electrical specifications of the Freedom X 2000 230V Inverter Physical Specifications 74 Environmental Specifications 74 System Specifications 75 Regulatory Approvals 76 NOTE Specifications are su...

Страница 88: ...emperature Range a 20 60 C with output derated above 40 C Storage Temperature Range 40 70 C Humidity Operation Storage 5 95 RH non condensing Pollution Degree PD PD2 Altitude max investigated 2000m In...

Страница 89: ...y more than 80 of their current rating continuously b To change the AC Transfer time mode see Adjusting Settings in Configuration Mode on page 47 Freedom X 2000 230V Operating voltage range 10 17 0 V...

Страница 90: ...rking Electromagnetic Compatibility EMC Directive 2014 30 EU and E Mark Automotive EMC Regulation 10R06 Environmental Compliance with CE Marking Restriction of Specific Hazardous Substances RoHS Direc...

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Страница 92: ...975 0822 01 01 Rev C http www xantrex com Toll Free USA Canada 1 800 670 0707 Outside USA Canada 1 408 987 6030 Printed in...

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