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Rev.081022

Page 7 of 22

FUS-20852000-0031

Winch Overview & Terms

Become familiar with your winch before you begin installation and operation. See the illustrations below
with common winch terms.

Installation Instructions

⚠

WARNING

Read the entire Important Safety Information section at the beginning of this manual, including all
text under subheadings, before setting up or using this electric winch.

Mounting the Winch:

1.

The mounting plate must be rated to at least the winch’s capacity. It must be flat and strong enough
to remain flat at maximum winch capacity. The winch must sit flat on winch mount with no gaps
under drum supports. It must have the hole pattern shown below.

Align the winch perpendicular to centerline of the vehicle at the desired location and mark the
locations of the winch base holes. Compare the dimensions of the marked holes.

MOTOR

DRUM

CLUTCH DIAL

ROPE

POWER
CABLES

CONTACTOR

CORDED
REMOTE

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Содержание XP40

Страница 1: ......

Страница 2: ...read the entire manual to become familiar with this product before you begin using it This electric winch is designed for certain applications only Forcome Co Ltd is not responsible for issues arisin...

Страница 3: ...ting 17 Replacement Parts 17 Parts Diagram 18 Parts List 18 Warranty Information 19 Symbols Index Read All Product Literature Always use supplier Hook Strap Never Use Winch as a Hoist Fairlead Pinch P...

Страница 4: ...ety glasses with side shields or when needed a face shield Use a dust mask in dusty work conditions Also use non skid safety shoes hardhat gloves dust collection systems and hearing protection when ap...

Страница 5: ...FETY Inspect winch rope hook and slings before operating winch Frayed kinked or damaged winch rope must be replaced immediately Damaged components must be replaced before operation Do not maintain pow...

Страница 6: ...g with a vehicle s transmission in gear or park may damage the transmission A vehicle s transmission is not designed to handle this type of load Do not operate the winch on extreme slopes Do not excee...

Страница 7: ...setting up or using this electric winch Mounting the Winch 1 The mounting plate must be rated to at least the winch s capacity It must be flat and strong enough to remain flat at maximum winch capacit...

Страница 8: ...inforcement plates may be needed or a certified welder may need to weld on additional bracing depending on the mounting location 3 Drill holes for the hardware at the marked locations 4 Install the wi...

Страница 9: ...HANDLEBAR PWS 1 3 LINK BRACKET SWITCH HANDLEBAR PWS 1 4 Screw Machine Button Head Phillips ZN M3x6 1 5 Washer Lock Internal Tooth ZN M3 2 6 Capscrew Socket Hex Blk M5x25 2 7 Capscrew Socket Hex Blk M...

Страница 10: ...TION QTY 1 U Bolt Blk 38mm ID x 50mm HT x M6 1 2 Splice Electrical 1 3 Washer Flat ZN M6 4 4 Cap screw Socket Hex Blk M6x20 2 5 Nut Nylock Hex ZN M6 2 ITEM DESCRIPTION QTY 1 Screw Button Hd M3x18 2 2...

Страница 11: ...ring from the planned winch location to the battery This route must be secured and out of the way of moving parts road debris or any location where parts may be damaged For example you may wish to rou...

Страница 12: ...e Remote button After the unit is mounted and powered check the direction of the Power In and Power Out on the Remote button If you wish to change the direction on the Remote disconnect the Battery Ca...

Страница 13: ...tically after 5 minutes of inactivity The wireless Remote Control has a range of approximately 65 ft 20m that may be slightly different depending on receiver location on the vehicle The remote is powe...

Страница 14: ...block the wheels using wheel chocks sold separately WARNING Never shift winch to freespool position with load on winch rope 6 To pull out the rope move the clutch dial to the freespool position shown...

Страница 15: ...properly If operation is reversed the power cables may be connected backwards Correct any such issue before use WARNING Only operate the winch while the winch line and load are in view Make sure that...

Страница 16: ...of time within a 15 minute period during which a winch can operate at its maximum capacity without overheating For example this winch with a 5 duty cycle at 65 maximum load must be allowed to rest for...

Страница 17: ...serious injury disconnect the battery cables before performing any inspection maintenance or cleaning procedures To prevent serious injury from winch failure do not use damaged equipment If an abnorma...

Страница 18: ...If voltage is present replace motor 7 Allow to drain and dry Run in short bursts without load until completely dry 8 Have technician service winch Motor runs but winch drum does not turn The clutch is...

Страница 19: ...Rev 081022 Page 19 of 22 FUS 20852000 0031 Parts Diagram Parts List...

Страница 20: ...ents are covered by the Limit Lifetime Warranty except as listed below Normal Wear Product with mechanical and electrical components need periodic parts and service to perform well This warranty does...

Страница 21: ...will remain calculated by reference to the purchase date of the original unit This warranty gives you certain legal rights which may change from state to state or province Your state or province may...

Страница 22: ...Rev 081022 Page 22 of 22 FUS 20852000 0031...

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