operation may overload the cable, the winch itself or cause damaging shock loads.
19. Shock loads when winching are dangerous! A shock load occurs when an increased force is suddenly applied to
the cable. A vehicle rolling back on a slack cable may induce a damaging shock load.
20. The winches shown in this manual are solely for vehicle and boat mounted, non-industrial applications.
21. Do not use winch in hoisting applications due to required hoist safety factors and features.
22. Do not use the winch to lift, support or otherwise transport persons.
Assembly Instructions
MOUNTING YOUR WINCH
1a) The winch is to be mounted into a suitable steel mounting frame using the 4 point foot mounting system in either
a horizontal or vertical plane.
b) It's very important that the winch be mounted on a flat surface so that the three sections (motor, cable drum and
gear housing) are properly aligned.
c) Before commencing installation ensure the mounting facility being used is capable of withstanding the winches
rated capacity.
d) The fitment of winches and/or a frontal protection system may affect the triggering of SRS air bags. Check that the
mounting system has been tested and approved for winch fitment in the airbag equipped vehicle.
2. Winch mounting frames and /or Frontal Protection Systems are suggested to suit most popular vehicles. Winch
frames are packaged with detailed fitting instructions.
3. The winch should be secured to the mounting with carbon steel bolts M10 x 30 and nuts M10 and spring washers
provided.
4. The roller fairlead is to be mounted so as to guide the rope onto the drum evenly.
LUBRICATION INSTALLATION
All moving parts in the winch are permanently lubricated with high and low temperature resistant mineral grease at
the time of assembly.
Under normal conditions factory lubrication will surfice.Lubricate cable periodically using light penetrating oil. Inspect
for broken strands and replace if necessary. If the cable becomes worn or damaged it must be replaced otherwise
great danger will be invited!.
CABLE INSTALLATION
Unwind the new cable by rolling it along the ground, to prevent kinking. Removed old cable and observe the manner
in which it is attached to the cable drum flange.
