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Rev 10.3/10-16 

20 

MTCL8FS10TDC: #35079 

Controlling the Lifter and Load 

When vacuum indicators show that the lifter is ready, use the hoisting equipment to raise the 

lifter and load as needed to clear any obstacles in their path.  Use the control handles or other 

appropriate means to keep the lifter and load in the desired orientation while they are suspended 

from the crane. 

WARNING:  When lifter is positioned above center, tilt latches must be locked 

out before lifting load. 

If the lifter is positioned 

above center on a load encountered in the flat orientation, the load 

automatically tilts to the upright position when lifted (see T

T

ILT THE 

L

OAD

: Tilting Loads 

Positioned Above Center to follow).  In this case, failure to lock out the tilt latches could result in 

an unexpected load release or damage to the lifter.  If the load is positioned 

on center, the load 

can be tilted as desired once sufficient clearance is established (see T

T

ILT THE 

L

OAD

: Tilting 

Loads Positioned On Center

 

to follow). 

In Case of Power Failure 

The lifter is equipped with 2 vacuum reserve tanks, designed to maintain vacuum temporarily in 

case of a power failure (ie, in battery). 

WARNING:  Stay clear of any suspended load in the event of a power failure. 

Although the lifter is designed to support the load for at least 5 minutes without power, this 

depends on many factors, including the condition of the load and the lifter’s vacuum system (see 

INTENDED USE: L

OAD 

C

HARACTERISTICS

 and MAINTENANCE: V

ACUUM 

P

AD 

M

AINTENANCE

,

 

V

ACUUM 

T

EST

).  If a power failure occurs, keep all personnel clear of the suspended load until it can safely 

be placed on the ground or a stable support.  Correct any deficiency before resuming normal 

operation of the lifter. 

T

T

ILT THE 

L

OAD

 

WARNING:  Make sure load is positioned correctly on lifter (see T

A

PPLY

); 

unbalanced loads may tilt unexpectedly when latches are 

disengaged. 

The tilt feature allows the operator to transfer a load from the flat 

position to the upright position, and vice versa (see INTENDED 

USE: T

YPICAL 

A

PPLICATIONS

).  Remember that the load requires 

more vertical space when tilting to the upright position, as well as 

more horizontal space when tilting to the flat position.  Make sure 

there is sufficient clearance for the load to tilt without contacting 

the operator or any nearby objects.  Keep the load under control 

throughout the tilt using control handles, control lines or other 

appropriate means. 
The appropriate way to tilt the load differs, depending on whether the lifter is attached to the 

load "above center" or "on center" (see To Apply the Pads to the Load: Positioning the Lifter on 

the Load preceding), as follows: 

Содержание MTCL8FS10TDC

Страница 1: ...ee serial label and record number here CLADDING LIFTER DC VOLTAGE WITH DUAL VACUUM SYSTEM AND VPFS10T PADS READ ALL INSTRUCTIONS AND WARNINGS BEFORE OPERATING THIS LIFTER DESIGNED FOR THE MATERIALS HA...

Страница 2: ...View Quick Start Guide...

Страница 3: ...me Configuration 15 Preparing to Use the Optional Remote Control System 15 TO APPLY THE PADS TO A LOAD 15 Powering up the Lifter 15 Positioning the Lifter on the Load 16 Sealing the Pads against the L...

Страница 4: ...Cleaning 28 Sealing Ring Replacement 29 VACUUM TEST 29 Dual Vacuum Circuit Test 30 REMOTE CONTROL SYSTEM TEST 30 TILT DAMPER ADJUSTMENT 31 TILT LATCHES ADJUSTMENT 31 AIR FILTER MAINTENANCE LARGE 32 Fi...

Страница 5: ...e inches of Hg and negative kPa Vacuum Lift Lights 2 green lights are energized whenever vacuum level is sufficient for lifting maximum load weight higher than 16 Hg 54 kPa Low Vacuum Warning Buzzer M...

Страница 6: ...Always position the vacuum pads correctly on the load prior to lifting see OPERATION TO APPLY THE PADS TO A LOAD Never lift a load when any vacuum indicator shows inadequate vacuum Never touch the va...

Страница 7: ...4 POWER SYSTEM ENCLOSURE with 2 LIFT BAR 10 VACUM PAD 18 BATTERY TEST BUTTON VACUUM PUMPS 3 TILT DAMPER 11 PAD MOUNT 19 POWER LIGHT VACUUM SWITCHES 4 TILT CONTROL LEVER 12 CONTROL HANDLE 20 CHARGER CO...

Страница 8: ...L RADIO TRANSMITTER 1 RADIO RECEIVER 2 RADIO TRANSMITTER 3 STROBE LIGHT 4 VACUUM LIFT LIGHT 5 ENABLE BUTTON 6 APPLY BUTTON 7 RELEASE BUTTON 1 TRANSMISSION INDICATOR LIGHT 2 TRANSMITTER POWER ENABLE BU...

Страница 9: ...lift point when lifted or tilted upright see OPERATION TO TILT THE LOAD the lift point must be adjusted to prevent interference between the adjustable lift point tube and the load Failure to do so ma...

Страница 10: ...ning or removing the pad mounts and or by installing or removing pad frame extensions Always arrange the vacuum pads in a symmetrical configuration in both width and length dimensions CAUTION Vacuum p...

Страница 11: ...Rev 10 3 10 16 9 MTCL8FS10TDC 35079 Pad Spread and Maximum Load Capacity larger configurations shown with pad frame extensions...

Страница 12: ...cotterless hitch pin in the pad mount with the corresponding holes in the pad frame 3 Use the quick connector to connect the vacuum hose from the vacuum pad to the appropriate circuit of the vacuum s...

Страница 13: ...pplication cannot be avoided Wood s Powr Grip does offer a heat resistant rubber compound and other solutions which may enable you to lift loads with higher surface temperatures Contact Wood s Powr Gr...

Страница 14: ...ct surfaces of the load or vacuum pads diminishes the lifter s slip resistance thereby reducing the lifting capacity see MAINTENANCE VACUUM PAD MAINTENANCE Friction Coefficient WARNING Moisture reduce...

Страница 15: ...Rev 10 3 10 16 13 MTCL8FS10TDC 35079 TYPICAL APPLICATIONS Though the lifter is designed with the flexibility to be used in many different ways these illustrations represent some typical applications...

Страница 16: ...ery energy before using lifter See MAINTENANCE BATTERY TEST Perform all inspections and tests required by the INSPECTION and TESTING SCHEDULES see MAINTENANCE In addition if the lifter has been in sto...

Страница 17: ...ROM THE LOAD to follow The radio transmitter is also equipped with an emergency transmitter disconnect that prevents the transmitter from sending any transmission This button should not need to be use...

Страница 18: ...er is positioned above center tilt latches must be locked out before lifting load If the lifter is positioned above center on a load encountered in the flat orientation the load automatically tilts to...

Страница 19: ...be drawn immediately at the vacuum pads The low vacuum warning buzzer also sounds an alarm until the lifter attains sufficient vacuum to lift the maximum load weight see TO LIFT AND MOVE THE LOAD Loa...

Страница 20: ...the load If the load has rough or porous surfaces the operator must conduct a test to determine whether the lifter is designed to lift the load as follows 1 Make sure the lifter s vacuum generating s...

Страница 21: ...ft WARNING Vacuum indicators must be visible to operator throughout entire lift If the vacuum system experiences leakage while the lifter is attached to the load the vacuum pumps turn on and off autom...

Страница 22: ...ower failure Although the lifter is designed to support the load for at least 5 minutes without power this depends on many factors including the condition of the load and the lifter s vacuum system se...

Страница 23: ...as the load begins to tilt Lift upward or press downward on the control handles to tilt the load as desired and continue to apply pressure as necessary to maintain the desired load orientation If load...

Страница 24: ...e transmitter or on the lifter to force air into the vacuum pads quickly breaking the vacuum seal Continue to hold both buttons until the vacuum pads disengage completely from the load If the lifter i...

Страница 25: ...32 to 70 Fahrenheit 0 to 21 Celsius Higher temperatures require the battery to be charged more frequently Storage at temperatures above 100 Fahrenheit 38 Celsius should be avoided TO REPLACE SEALING...

Страница 26: ...fter is out of service for 1 month or more Examine the lifter s structure for visual damage Examine the vacuum system including vacuum pads fittings and hoses for visual damage Examine the air filters...

Страница 27: ...lation 11 Employ the following method to test with an actual load 1 Place a test load with appropriate LOAD CHARACTERISTICS see INTENDED USE on a stable support Make sure the load is oriented in the u...

Страница 28: ...is when only red lights are illuminated regardless of the estimated energy requirement WARNING Never use lifter if battery energy is lower than 50 of capacity While the lifter s power switch is in th...

Страница 29: ...r switches to a maintenance mode and charging level light 4 green turns on The blue light on the battery gauge also turns on to indicate that the battery is fully charged Be sure to unplug the charger...

Страница 30: ...orrect any deficiency before using the lifter Contaminates on the pad face or sealing ring Soil build up can prevent pads from sealing adequately or reduce the friction coefficient see discussion prec...

Страница 31: ...groove 3 Make sure that the sealing ring is secure and fully inserted into the mounting groove around the entire perimeter of the vacuum pad Note If the sealing ring ever comes partially or entirely o...

Страница 32: ...he environment where the lifter is normally employed Use the radio transmitter to activate each of the remote functions 18 Vary the location and distance of the transmitter in relation to the lifter t...

Страница 33: ...OAD Operating the Tilt Latches the tilt latch mechanism requires adjustment as follows When the tilt latches are engaged the cable should remain taut but should not retract the latch pins at all To ch...

Страница 34: ...d bowl seal 5 with mild soap and water and skip to step 7 3 Unscrew the baffle 4 and remove the element and deflector 2 4 Discard the element and the bowl seal 5 5 Clean all internal parts and the bow...

Страница 35: ...in the illustration Replacing the Gasket Flap Valves 1 Remove the four head screws 1 and lock washers 2 and remove the head assembly 3 7 2 Invert the head and remove the two valve plate screws 7 Remov...

Страница 36: ...te that a different menu may appear if the button is released too soon 20 Use the arrow keys to access the unlocked mode UnL and press the SET button again 2 Press and release the SET button to access...

Страница 37: ...ng n_4 turns on the low vacuum warning buzzer light and or strobe light and turns off the vacuum lift light This signals a loss of adequate vacuum to the lifter operator Note Setting n_4 corresponds w...

Страница 38: ...onet for vacuum lift lights 2 64271 Strobe Light 12 V DC Amber option 1 64262 Green Lens for vacuum lift light on power system enclosure 1 64238AA Vacuum Switch 1 8 NPT Digital w Dual Set Point 2 6421...

Страница 39: ...use Repairs are required due to abnormal wear and tear The product has been damaged misused or neglected If a problem is not covered under warranty Powr Grip will notify the customer of costs prior t...

Страница 40: ...Rev 10 3 10 16 38 MTCL8FS10TDC 35079...

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Страница 42: ...Rev 10 3 10 16 40 MTCL8FS10TDC 35079...

Страница 43: ...Rev 10 3 10 16 41 MTCL8FS10TDC 35079...

Страница 44: ...Rev 10 3 10 16 42 MTCL8FS10TDC 35079...

Страница 45: ...Rev 10 3 10 16 43 MTCL8FS10TDC 35079...

Страница 46: ...Rev 10 3 10 16 44 MTCL8FS10TDC 35079...

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