Installation
Greenstar Heatslave II External
ErP -
6 720 813 345 (2014/09)
18
5.3
Boiler installation
Fig. 26
1. Mark position of the 100mm services duct on the exterior wall and
make a hole through.
2. Remove the screws securing the base panel to the transit pallet and
lift the boiler off the pallet and into its installation position taking care
not to scrape the base panel across the hard standing.
Do not
attempt to lift and position the boiler on your own. Do not use the
copper pipes to move the boiler.
– Fasten the base to the hard standing using the holes provided.
Care should be taken to ensure that the base is level.
3. Remove the screws [D] from each corner of the top panel [E] and lift
up to remove, store safely away from the installation point.
4. Remove the key [A] for the door fasteners from the literature pack.
Undo the screws at the bottom of the front panel [B] using the key
provided and remove the screws from the rear panel [C] - (optional)
pulling both panels down and out to remove. Store safely away from
the installation point.
5. Pull control box drawer [G] forward.
– Depress the two levers [H], one on either side beneath the slide
rail, to release the control box and pull fully forward.
– Swivel the complete control box assembly upwards.
6. Swivel the expansion vessel [J] on its support bracket out of the
boiler, taking care not to snag any electrical cables or kink the flexible
hose.
7. Unplug the burner lead [K] from the control box lead [L].
8. Loosen the flexible air duct clamp [M] and remove the air duct from
the burner.
9. Undo and remove the retainer [O] on top of the burner. The burner
[P] can now be removed from the heat exchanger. Store the burner
and retainer nut safely away from the boiler.
– Measure the 100mm Ø services duct to give at least 10mm inside
the casing and to finish flush with the interior wall surface, cut to
size and fit the duct. Fit the 100mm sealing ring where the duct
enters the casing and seal the joint to the exterior wall and inside
the cabinet with a suitable sealant.
5.4
Flue installation
Installation notes
▶ Ensure all the seals are in good condition and seated properly.
▶ To ease assembly of flue components, grease seals lightly with the
solvent free grease supplied.
▶ A terminal guard must be fitted if the terminal is 2metres or less
above a surface that can be accessed by people.
All flue options
▶ Lightly grease the flue cowl seal with the solvent free grease
supplied.
▶ Carefully remove the blanking plate from the appropriate flue
aperture (if necessary) and refit the blanking plate in the unused
aperture.
▶ Carefully remove the insulation from the flue aperture in the cabinet
that the flue is to pass through, and fit to the unused aperture.
▶ Refer to the flue manual supplied with the flue kit for flue installation.
5.5
Combustion chamber
▶ Unscrew screws [G] and remove flue manifold access cover [H].
▶ Check that all the baffles [J] and baffle retainer [K] are correctly
fitted to the secondary heat exchanger.
▶ Remove the retaining nuts and washers [B].
▶ Remove combustion chamber/baffle access door [A].
For servicing purposes, keep the condensate and
pressure relief (PRV) discharge pipes away from
components and pipe work connections.
WARNING:
This appliance is serviced & repaired
externally.
▶ 230 V external equipment should not be installed,
serviced or repaired in adverse weather conditions.
This appliance is installed and serviced externally to the
property, but the engineer must have access to the
inside of the property when installing or servicing the
appliance.
The cabinet is not load bearing it only provides weather
protection for the boiler inside.
6 720 805 210-05.1TL
E
D
D
C
H
G
B
A
8
9
2
4
6
7
3
5
3
M
J
K
L
O
P
x4
