12.1
Remove the appliance cabinet by removing the screw at
the top centre of the cabinet.
Check that the electrical supply and the gas supply to the
appliance are turned off and that all the water connections
throughout the system are tight.
Open the system valves at the appliance. Refer to Fig.6.
Open all the radiator valves. Remove the automatic air vent cap.
Refer to Fig. 34.
Fill the system through the external filling loop. Refer to Section
7, Sealed System.
For optimum performance after installation, this boiler
and its associated central heating system must be flushed in
accordance with the guidelines given in BS7593:1992,
'Treatment of water in domestic hot water central heating
systems'.
This must involve the use of a proprietary cleaner, such as Betz
Dearborn's Sentinal X300 or X400, or Fernox Superfloc. Full
instructions are supplied with the products, but for immediate
information, please contact Betz Dearborn on 0151 420 9563 or
Fernox on 01799 550811.
For long term protection against corrosion and scale, after
flushing, it is recomended that an inhibitor such as Betz
Dearborn's Sentinal X100 or Fernox MB-1 is dosed in accordance
with guidelines given in BS7593:1992.
Failure to implement the guidelines may invalidate the warranty.
Vent each radiator in turn. The automatic air vent will vent the
appliance. Refer to Fig 34.
Remove the cap from the pump and turn the shaft about half a
turn. Replace the cap. Refer to Fig 35.
Check that the pressure relief valve operates by turning the knob
anti-clockwise until it releases. Lower the facia to gain access to
the relief valve. Refer to Fig 17. Water should be expelled from
the discharge pipe.
12.2 Set the Expansion Vessel Pressure
The charge pressure of the expansion vessel as dispatched is
0.5bar, which is equivalent to a static head of 5m [17ft]. The
charge pressure must not be less than the static head at the
point of connection. A Schraeder type valve is fitted to the
expansion vessel to allow the charge pressure to be increased if
necessary. Refer to Fig 34. The expansion vessel must be charged
to 0.35bar less than the initial system design pressure.
Note: 1bar = 10.2m = 33.5ft of water.
12.3
Set the System Pressure
Fill the system until the pressure gauge is at 2.5bar and check for
leaks.
Release water from the system using the relief valve test knob
until the required system pressure is obtained, upto a maximum
of 1.5bar.
Set the pointer on the pressure gauge to record the set system
pressure.
If the pressure indicated on the gauge is greater than 2.65bar
when operating at the maximum central heating temperature,
an extra expansion vessel must be fitted to the system as close
as possible to the appliance central heating return connection.
The appliance [as despatched] can accommodate a system
volume of 100 litres with a system pressure of 0.5bar. Refer to
BS7074 Part 1, BS5449 and Table 8. If the system volume is
greater then an extra vessel must be fitted as close as possible to
the appliance central heating return connection and pressurised
to the same figure as the integral vessel.
12.4
Clock/Programmer: The controls fitted to the appliance
should be set up at this stage.
12.5
Check that the gas and electricity supplies are turned off.
Connect a pressure gauge to the gas valve burner pressure test
point. Refer to Fig 36.
12. Commissioning The Appliance
18
Fig.34. Automatic air vent and combustion
test point
Fig. 35. Pump venting.
Pump
Pump cap
Electrical
connections
cover
Fig. 36. Gas valve.
Modulating
solenoid
valve
Burner pres-
sure test
point
Burner con-
nection
Safety sole-
noid valves
Gas
Inlet pressure
test point
Start
pressure
adjustment
screw
Maximum
pressure
adjustment
screw
Automatic air vent
Flue connections
Expansion vessel charg-
ing point
Expansion vessel
Wall mounting frame
Combustion products
test point (front cap)
Содержание C1
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