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9.1 

The  appliance  is  suitable  for  connection  to  open  vent  or

sealed primary systems.

9.2 

The appliance is suitable for connection to all conventional

indirect hot water systems utilising an indirect double feed cylinder. 

9.3 

The  flow  and  return  sockets  are  located  at  the  rear  of  the

appliance, two at high level (flow) and two at low level (return).
Connection of the flow and return sockets can either be made on
diagonally opposite sockets or on the same side of the boiler.

9.4 

The appliance is supplied with an extra flow tapping to allow

a circulating pump to be mounted on the front face of the boiler.
This will allow the pump to be enclosed within the cabinet case.
Where this option is chosen the flow pipe can run either side of
the boiler. (See Fig. 2). 

9.5 

There is no requirement for a system bypass.

9.6 

The  pressure  jet  burner  fitted  to  the  appliance  has  full

automatic  control  and  hence  there  is  no  requirement  for  heat
leak radiators.

9.7 

Any  unused  boiler  tappings  should  be  plugged  prior  to

filling. It should be noted that the flow tapping on the front of the
boiler requires plugging when not used.

9.8 

The  primary  system  should  be  flushed  and  treated  in

accordance  with  the  recommendations  of  BS  7593:1992  before
the system is handed over to the user.

9.9 

The pump should be set in accordance with the heating load

requirements  to  give  a  flow  and  return  differential  temperature
of 11°C under full load conditions.

Open Vent Primary System 

(See Figs. 8 and 9).

The following points are for guidance only. The system installation
should be carried out in accordance with BS 5449: Part 1.

1. 

Feed and Expansion System

The  feed  and  expansion  pipes  must  rise  continuously  from  the
appliance and must be of the minimum diameter shown in Figs
8 and 9.

The cistern must be arranged to provide a minimum static head
of  1  metre  above  the  top  of  the  highest  point  in  the  heating
circuit.

2. 

Filling and Venting

Air  in  the  appliance  is  expelled  through  the  vent  pipe  or
dissipated into the system. Manual air vents should be fitted at
any high points in the system.

Sealed Primary System

The appliance is supplied with a manual reset high limit thermostat
and may therefore be fitted to a sealed heating system.

General

The  system  should  be  installed  in  compliance  with  the
requirements of BS5449: Part 1. The boiler must be fitted with a
spring loaded safety valve set to operate at 3 bar (45 psi) and the
pipe connections made throughout the system must be capable
of sustaining a pressure of up to 3 bar.

The following is a list of major items which must be fitted to the
system:

1. Safety valve – 3 bar
2. Pressure gauge – 0 to 4 bar.
3. Expansion vessel
4. Automatic air vent.

9. Heating And Hot Water System

8

Fig. 7. Oil Supply.

(a) Single pipe system

Oil tank

Oil tank

Sludge cock

Maximum oil level

H = 4 m (13 ft) maximum

H = 3.5 m (11.5 ft) maximum

Tank raised 1 in 24

(40 mm per metre)

Fire valve to

BS 799 Part 2

Fire valve to

BS 799 Part 2

Isolating

valve

Shut off

valve

Paper

element

oil filter

Fire detection

element

Filter

Filter

Burner

Burner

Wall

Wall

(b) Double pipe system.

H = 0.3 m (1 ft) minimum

Sludge cock

Paper

element

oil filter

Tank raised 1 in 24

(40 mm per metre)

Isolating

valve

Non return

valve

Non return

valve

Fire detection

element

Shut off

valve

Содержание 70/90

Страница 1: ... 70 90 90 110 FLOOR STANDING OIL FIRED PRESSURE JET APPLIANCES INSTALLATION AND SERVICING INSTRUCTIONS THESE INSTRUCTIONS ARE TO BE LEFT WITH THE APPLIANCE This appliance must be installed and serviced by a competent person ...

Страница 2: ...r company bye laws The Control of Pollution Oil Regulations 1 6 To ensure that the installation will perform to the highest standards the system and components should conform to those mentioned in the instructions 2 1 The Worcester Bosch range of appliances covered in these instructions have been designed to serve domestic central heating and hot water requirements ranging from 15 kW to 32 kW 51 0...

Страница 3: ...e gas temperature and is for general guidance purposes only NOTE The pump pressure given is for general guidance only as variations in nozzle output can be up to 15 It is therefore essential that the air is adjusted to give the correct CO2 value NOTE The nozzle type used on 28 Sec Kerosene outputs are nozzles calibrated specifically for use with 28 Sec Kerosene which gives less variation in nozzle...

Страница 4: ...t phial Burner locking screw Burner seal gasket Side panel locking screw A Burner Optional pump location Manual reset overheat thermostat Strain relief bush Burner plug in connector High limit thermostat Fire valve clip Side panel Top panel Front panel Thermostat knob Control thermostat phial Phial retaining plug Split pin ...

Страница 5: ... compartment two air vents are required one at high level and one at low level The minimum free area of each vent is given in Table 6 and depends whether the air is taken from another room or from outside the building Where the air is taken from another room that room must contain an air inlet as described in 6 1 6 3 There must be sufficient clearance around the appliance to allow proper circulati...

Страница 6: ...ee Fig 5 for flue terminating positions 80 min Flue guard 766 L F F K G A E B C D H J N O M Minimum Distance mm Terminal Position Open Low Level Flue Discharge A Directly below an opening air brick window etc Not allowed 600 B Horizontally to an opening air brick window etc Not allowed 600 C Below a gutter or sanitary pipe Not allowed 75 D Below eaves or a balcony Not allowed 600 E From vertical s...

Страница 7: ... of a capillary type valve will allow a neat and simple installation A suitable valve is the KBB manufactured by Teddington Controls Limited A spring clip has been provided behind the electrical panel shown in Fig 2 to allow a fire valve element to be mounted Alternatively a fusible link or electrical system may be used Under no circumstances should a combination isolating fire valve be used as th...

Страница 8: ...stem installation should be carried out in accordance with BS 5449 Part 1 1 Feed and Expansion System The feed and expansion pipes must rise continuously from the appliance and must be of the minimum diameter shown in Figs 8 and 9 The cistern must be arranged to provide a minimum static head of 1 metre above the top of the highest point in the heating circuit 2 Filling and Venting Air in the appli...

Страница 9: ... and expansion tank N B A drain cock should be installed at the lowest point of the heating circuit Domestic hot water cylinder S H S H Fig 9 Typical Open Vent Fully Pumped System Honeywell Y plan Feed and Vent Cistern Diverting valve Boiler Pump Radiator S H Minimum static head 1m 3ft measured from the top surface of the appliance or highest point in the heating system to the water level in the f...

Страница 10: ...ntrol of the central heating and hot water However it must be noted that the programmer used must be suitable for gravity feed applications when used as shown in Figs 11 and 12 such that the hot water channel is always on when the central heating channel is on otherwise the boiler will not fire when there is a central heating demand 10 5 Safety Check In the event of an electrical fault after the i...

Страница 11: ...230 240V 50Hz Time clock programmer Central heating Room thermostat Circulating pump N N L E 3 Hot water 5 Amp Control box connector block Double outlet frost thermostat Mains supply 230 240V 50Hz Time clock programmer Central heating Room thermostat Cylinder thermostat Circulating pump N N L C NO NC E 3 Hot water 5 Amp ...

Страница 12: ...rom the system 4 Check the boiler and all pipework connections for leaks 5 The primary system should be flushed and treated in accordance with the recommendations of BS 7593 1992 11 5 Oil supply installation See Fig 7 Note Never route the oil supply pipe hose directly below the combustion chamber base 1 Fit the oil supply pipe as described in Section 8 The pipe can be routed down either side of th...

Страница 13: ...at the procedure until the burner fires and runs in a steady state This may take several attempts depending on the oil pipe length and height 12 10 Adjust the air shutter and pump pressure to the settings recommended in Tables 2 to 4 After a pre ignition period of approximately 15 seconds the burner should ignite Flame sensing is carried out by means of a photocell mounted in the burner body Shoul...

Страница 14: ... PL 6 7 21 5 10 x 78 mm 5 mm 19 PL 6 7 21 5 10 x 78 mm 5 mm To adjust the nozzle position undo the locking screw located at the rear of the nozzle line and rotate the adjusting disc one turn anti clockwise to move forward by 1 mm Fig 14 Electro Oil Inter B11 Burner 70 90 Model Combustion Head Air control indicator Photocell Air adjustment screw 4 mm hexagonal head Transformer Control box Oil pump ...

Страница 15: ...east once per year Worcester Heat Systems Limited will be pleased to discuss and offer a comprehensive maintenance contract 13 4 Set the system controls to the users requirements 13 Instructions To The User 15 Fig 16 Location of Boiler Flueway Baffles a 50 70 ENSURE THAT ALL BAFFLES ARE FIRMLY SEATED IN POSITION BAFFLE RETAINER BAFFLE HEATSHIELD b 70 90 and 90 110 Fig 15 Electro Oil Sterling 40 Bu...

Страница 16: ...eparate the main body of the burner from the burner front by removing the M6 allen screw located beneath the air adjustment screw using a 5mm allen key c Note the position of the air damper adjustment and check the air damper moves freely d Check the air path to the burner head is clear e Clean both sides of the fan impeller and remove any debris from the burner housing f Check the impeller rotate...

Страница 17: ...tions shown in Fig 16 14 6 Check that a fire valve is fitted to the incoming oil line with the body located outside the premises and the detection element located within the appliance case A fire valve clip is provided for this purpose as shown in Fig 2 test the operation of the fire valve to ensure that the mechanism operates and that the oil supply is completely isolated 14 7 Recommission the Bu...

Страница 18: ...ension leads faulty Boiler does not respond to a call for heat Boiler thermostat faulty Check by linking out high limit and control thermostats Programmer open circuit Faulty control box Replace if necessary Flue draught incorrect Check flue draught Combustion settings incorrect Set up as in installation instructions Faulty nozzle Replace nozzle HIGH SMOKE NUMBER Faulty nozzle Replace nozzle Incor...

Страница 19: ...19 NOTES ...

Страница 20: ...earances are changed in the interests of continued improvement All goods sold are subject to our official Conditions of Sale a copy of which may be obtained on application 8 716 145 074f 05 01 Worcester Heat Systems Limited Cotswold Way Warndon Worcester WR4 9SW Telephone 01905 754624 Fax 01905 754619 www worcester bosch co uk ...

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