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4.1

The appliance is not suitable for external installation unless

a suitable enclosure is provided.

4.2

The  appliance  should  be  positioned  on  a  non-combustible

solid base as near to the flue location as possible. Care should be
taken  to  ensure  that  the  appliance  is  level;  use  packing  at  the
corners where necessary.

4.3

When using a low level discharge flue system the rear of the

appliance must be positioned against an external wall such that
the flue terminal can safely discharge the flue gases as described
in Section 7.

4.4

The  following  clearances  must  be  left  to  allow  access  for

installation and servicing:

(a) Above 300mm 

(b) In front - 600mm 

(c) Right and left hand side – sufficient for panel removal and

access to pipe connections where required.

See Fig. 2.
For installation and servicing of the appliance the cabinet should
be removed as follows:

5.1 

Remove the cabinet top panel by lifting squarely upwards to

release the four ball stud connections.

5.2 

Remove  the  front  panel  by  pulling  the  bottom  of  the  panel

forwards  to  release  the  lower  ball  studs  and  then  repeat  the
procedure  at  the  top  end  to  release  the  upper  ones.  Take  care
not  to  pull  the  bottom  end  too  far  forwards  as  this  may  cause
damage to the spring clips.

5.3 

The side panels are removed by firstly following procedures

5.1  to  5.2  as  described  above,  then  remove  screw  (A)  from  the
side panel base and the three screws located in the upper flange
of  each  side  panel.  Ease  the  side  panel  clear  of  the  electrical
control box and slide forwards to release from the locating lugs
on the base plate.

5.4 

The control box can be removed by undoing the four screws

in the front facia cover and then removing the wing nut on the
underside  of  the  control  box.  The  thermostat  phials  should  be
carefully  removed  from  the  phial  pockets  and  the  control  box
placed  in  a  safe  place  taking  care  not  to  kink  the  thermostat
capillary tubes.

6.1 

In  order  to  ensure  clean  and  efficient  combustion  an

adequate  supply  of  air  must  be  delivered  to  the  combustion
chamber.  To  provide  sufficient  air  a  suitable  inlet  should  be
provided into the room or space in which the boiler is situated,
the  sizes  of  which  are  shown  in  table  5.  An  air  brick  or  other
form  of  continuous  air  supply  may  have  to  be  built  into  the
installation in order to ensure an adequate supply of air.

6.2 

If  the  appliance  is  to  be  installed  in  a  confined  space  or

compartment  two  air  vents  are  required,  one  at  high  level  and
one at low level. The minimum free area of each vent is given in
Table 6 and depends whether the air is taken from another room
or from outside the building. Where the air is taken from another
room that room must contain an air inlet as described in 6.1.

6.3 

There  must  be  sufficient  clearance  around  the  appliance  to

allow  proper  circulation  of  ventilation  air.  The  clearances
required for Installation and Servicing will normally be adequate
for ventilation. See Section 4. 

A flue system must be provided in accordance with BS5410:Part
1 and the Building Regulations, Part J, Section J2.
The flue terminal must be located in a suitable position as shown
in  Fig.  5,  such  that  the  products  of  combustion  can  be  fully
dispersed  without  the  possibility  of  the  gases  entering  the
dwelling or that of a neighbouring dwelling.

7.1 Conventional Flue 

(See Fig. 3)

Conventional Flue Diameters:

50/70

125mm (5 in.) or 100mm (4 in.)

70/90

125mm (5 in.) or 100mm (4 in.)

90/110 125mm (5 in.)

The  boiler  is  fitted  with  a  conventional  flue  locating  spigot.  The
flue pipe fits into the spigot and should be correctly sealed with
fire cement.

Note: 

The  size  of  the  flue  must  never  be  reduced  from  that

specified above. An increase in flue size is permissible provided
that the joint is sealed correctly.

When  installed  the  flue  should  be  vertical  and  contain  as  few

bends  as  possible.  Where  bends  are  necessary,  a  maximum  of
two are permitted and 135 degree bends should be used.
All brick and masonry chimneys should be lined with a suitable
non-combustible  material,  properly  jointed  and  able  to
withstand  the  effects  of  the  working  temperature  of  the
appliance and any condensate which may form.

7. Flue System

6. Air Supply

5. Removal Of The Cabinet

4. Siting The Appliance

5

AREA OF AIR INLET

MODEL

cm

2

in.

2

50/70

105

16.5

70/90

138

21.5

90/110

176

27.5

Table 5. Minimum Combustion Air Inlet Free Area for
open flue appliances.

Fig. 3. Flue Installation.

Where possible take the
flue above the apex – if not
above the apex an anti
down-draught terminal is
advisable.

Brick Chimney.
Use of a flue liner
is recommended.

Use as few bends as
possible.

Use 135° Bends.

Flues must not be reduced from
the boiler take off diameter.

ALWAYS TAKE THE FLUE ABOVE THE EAVES

Table 6. Minimum Air Vent Free Area for Open Flue
appliances installed in a compartment.

Appliance

Ventilation to room or

Ventilation to outside

model

internal space

High Level

Low Level

High Level

Low Level

50/70

209cm

2

314cm

2

105cm

2

209cm

2

70/90

275cm

2

413cm

2

138cm

2

275cm

2

90/110

352cm

2

528cm

2

176cm

2

352cm

2

Содержание 70/90

Страница 1: ... 70 90 90 110 FLOOR STANDING OIL FIRED PRESSURE JET APPLIANCES INSTALLATION AND SERVICING INSTRUCTIONS THESE INSTRUCTIONS ARE TO BE LEFT WITH THE APPLIANCE This appliance must be installed and serviced by a competent person ...

Страница 2: ...r company bye laws The Control of Pollution Oil Regulations 1 6 To ensure that the installation will perform to the highest standards the system and components should conform to those mentioned in the instructions 2 1 The Worcester Bosch range of appliances covered in these instructions have been designed to serve domestic central heating and hot water requirements ranging from 15 kW to 32 kW 51 0...

Страница 3: ...e gas temperature and is for general guidance purposes only NOTE The pump pressure given is for general guidance only as variations in nozzle output can be up to 15 It is therefore essential that the air is adjusted to give the correct CO2 value NOTE The nozzle type used on 28 Sec Kerosene outputs are nozzles calibrated specifically for use with 28 Sec Kerosene which gives less variation in nozzle...

Страница 4: ...t phial Burner locking screw Burner seal gasket Side panel locking screw A Burner Optional pump location Manual reset overheat thermostat Strain relief bush Burner plug in connector High limit thermostat Fire valve clip Side panel Top panel Front panel Thermostat knob Control thermostat phial Phial retaining plug Split pin ...

Страница 5: ... compartment two air vents are required one at high level and one at low level The minimum free area of each vent is given in Table 6 and depends whether the air is taken from another room or from outside the building Where the air is taken from another room that room must contain an air inlet as described in 6 1 6 3 There must be sufficient clearance around the appliance to allow proper circulati...

Страница 6: ...ee Fig 5 for flue terminating positions 80 min Flue guard 766 L F F K G A E B C D H J N O M Minimum Distance mm Terminal Position Open Low Level Flue Discharge A Directly below an opening air brick window etc Not allowed 600 B Horizontally to an opening air brick window etc Not allowed 600 C Below a gutter or sanitary pipe Not allowed 75 D Below eaves or a balcony Not allowed 600 E From vertical s...

Страница 7: ... of a capillary type valve will allow a neat and simple installation A suitable valve is the KBB manufactured by Teddington Controls Limited A spring clip has been provided behind the electrical panel shown in Fig 2 to allow a fire valve element to be mounted Alternatively a fusible link or electrical system may be used Under no circumstances should a combination isolating fire valve be used as th...

Страница 8: ...stem installation should be carried out in accordance with BS 5449 Part 1 1 Feed and Expansion System The feed and expansion pipes must rise continuously from the appliance and must be of the minimum diameter shown in Figs 8 and 9 The cistern must be arranged to provide a minimum static head of 1 metre above the top of the highest point in the heating circuit 2 Filling and Venting Air in the appli...

Страница 9: ... and expansion tank N B A drain cock should be installed at the lowest point of the heating circuit Domestic hot water cylinder S H S H Fig 9 Typical Open Vent Fully Pumped System Honeywell Y plan Feed and Vent Cistern Diverting valve Boiler Pump Radiator S H Minimum static head 1m 3ft measured from the top surface of the appliance or highest point in the heating system to the water level in the f...

Страница 10: ...ntrol of the central heating and hot water However it must be noted that the programmer used must be suitable for gravity feed applications when used as shown in Figs 11 and 12 such that the hot water channel is always on when the central heating channel is on otherwise the boiler will not fire when there is a central heating demand 10 5 Safety Check In the event of an electrical fault after the i...

Страница 11: ...230 240V 50Hz Time clock programmer Central heating Room thermostat Circulating pump N N L E 3 Hot water 5 Amp Control box connector block Double outlet frost thermostat Mains supply 230 240V 50Hz Time clock programmer Central heating Room thermostat Cylinder thermostat Circulating pump N N L C NO NC E 3 Hot water 5 Amp ...

Страница 12: ...rom the system 4 Check the boiler and all pipework connections for leaks 5 The primary system should be flushed and treated in accordance with the recommendations of BS 7593 1992 11 5 Oil supply installation See Fig 7 Note Never route the oil supply pipe hose directly below the combustion chamber base 1 Fit the oil supply pipe as described in Section 8 The pipe can be routed down either side of th...

Страница 13: ...at the procedure until the burner fires and runs in a steady state This may take several attempts depending on the oil pipe length and height 12 10 Adjust the air shutter and pump pressure to the settings recommended in Tables 2 to 4 After a pre ignition period of approximately 15 seconds the burner should ignite Flame sensing is carried out by means of a photocell mounted in the burner body Shoul...

Страница 14: ... PL 6 7 21 5 10 x 78 mm 5 mm 19 PL 6 7 21 5 10 x 78 mm 5 mm To adjust the nozzle position undo the locking screw located at the rear of the nozzle line and rotate the adjusting disc one turn anti clockwise to move forward by 1 mm Fig 14 Electro Oil Inter B11 Burner 70 90 Model Combustion Head Air control indicator Photocell Air adjustment screw 4 mm hexagonal head Transformer Control box Oil pump ...

Страница 15: ...east once per year Worcester Heat Systems Limited will be pleased to discuss and offer a comprehensive maintenance contract 13 4 Set the system controls to the users requirements 13 Instructions To The User 15 Fig 16 Location of Boiler Flueway Baffles a 50 70 ENSURE THAT ALL BAFFLES ARE FIRMLY SEATED IN POSITION BAFFLE RETAINER BAFFLE HEATSHIELD b 70 90 and 90 110 Fig 15 Electro Oil Sterling 40 Bu...

Страница 16: ...eparate the main body of the burner from the burner front by removing the M6 allen screw located beneath the air adjustment screw using a 5mm allen key c Note the position of the air damper adjustment and check the air damper moves freely d Check the air path to the burner head is clear e Clean both sides of the fan impeller and remove any debris from the burner housing f Check the impeller rotate...

Страница 17: ...tions shown in Fig 16 14 6 Check that a fire valve is fitted to the incoming oil line with the body located outside the premises and the detection element located within the appliance case A fire valve clip is provided for this purpose as shown in Fig 2 test the operation of the fire valve to ensure that the mechanism operates and that the oil supply is completely isolated 14 7 Recommission the Bu...

Страница 18: ...ension leads faulty Boiler does not respond to a call for heat Boiler thermostat faulty Check by linking out high limit and control thermostats Programmer open circuit Faulty control box Replace if necessary Flue draught incorrect Check flue draught Combustion settings incorrect Set up as in installation instructions Faulty nozzle Replace nozzle HIGH SMOKE NUMBER Faulty nozzle Replace nozzle Incor...

Страница 19: ...19 NOTES ...

Страница 20: ...earances are changed in the interests of continued improvement All goods sold are subject to our official Conditions of Sale a copy of which may be obtained on application 8 716 145 074f 05 01 Worcester Heat Systems Limited Cotswold Way Warndon Worcester WR4 9SW Telephone 01905 754624 Fax 01905 754619 www worcester bosch co uk ...

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