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(See Figs. 10 to 12).

10.1 

The wiring between the appliance and the electrical supply

shall  comply  with  current  IEE  Wiring  Regulations  and  any  local
regulations which apply.

10.2 

To gain access to the electrical terminal strip.

1. Isolate the mains electrical supply.
2. Remove  the  cabinet  front  panel  by  pulling  forwards  to

release the ball studs.

3. Pull the thermostat control knob forwards to remove from

its spindle.

4. Undo the facia retaining screws and remove the plate.

10.3 Mains Wiring

Mains supply - 230 / 240 V AC ~ 50 Hz 5A External Fuse.

LIVE - Brown, NEUTRAL - Blue, EARTH - Green/Yellow

Mains Cable: 0.75mm

2

(24 x 0.20mm) to BS 6500 Table 16.

The method of connection to the appliance must allow complete
isolation  of  the  appliance,  preferably  via  a  double  pole  isolator
with  a  contact  separation  of  3  mm  in  all  poles  supplying  the
boiler and controls only.

The mains supply cable should be connected into the terminals
marked 

(Live), 

N

(Neutral)  and 

(Earth)  on  the  appliance

terminal strip and securely held in the cable clamp located in the
right-hand  side  of  the  electrical  tray  base.  To  secure  the  cable,
remove the clamp retaining screw and pull its inner body out to
allow the cable to be fed through. With the cable in position refit
the  screw  and  fully  tighten  to  grip  the  cable.  Feed  the  cable
between the side panel and the boiler insulation jacket and route
to the connection point avoiding any hot surfaces.

The appliance must be earthed.

10.4 Programmer 

(See Fig. 11 and 12).

A  time  clock  or  programmer  may  be  added  to  the  control
system.  A  two  channel  programmer  will  allow  independent
control of the central heating and hot water. However, it must be
noted  that  the  programmer  used  must  be  suitable  for  gravity
feed applications when used as shown in Figs. 11 and 12, such
that  the  hot  water  channel  is  always  on  when  the  central
heating  channel  is  on,  otherwise  the  boiler  will  not  fire  when
there is a central heating demand.

10.5 Safety Check

In  the  event  of  an  electrical  fault  after  the  installation  of  the
appliance,  the  electrical  system  shall  be  checked  for  short
circuits, fuse failure or incorrect polarity of connections.

10.6 Basic Control (Room Thermostat) 

(See Fig. 11).

As  supplied  the  hot  water  and  central  heating  circuits  are
controlled  by  the  boiler  thermostat.  Additional  control  may
be  obtained  by  the  use  of  a  room  thermostat.  The  boiler  will
r e m a i n   h o t   w h e n   t h e r e   i s   n o   d e m a n d   v i a   t h e   r o o m
thermostat.

10.7 Off On No Demand (Room and Cylinder Thermostat)

(See Fig. 12).
This  control  system  allows  the  boiler  to  cool  when  both  the
cylinder  and  room  thermostats  are  de-energised.  The  boiler
control  thermostat  must  be  set  to  a  temperature  above  that  of
the  cylinder  thermostat  for  the  control  system  to  function
correctly.

10.8 Frost Protection 

(See Fig. 11 and 12).

F o r   f u l l   f r o s t   p r o t e c t i o n   a   s i n g l e   p o l e   d o u b l e   s w i t c h
thermostat  should  be  fitted  so  that  both  the  boiler  and  the
c i r c u l a t i n g   p u m p   c i r c u i t s   a r e   e n e r g i s e d   u n d e r   f r o s t
conditions.  A  suitable  frost  thermostat  is  manufactured  by
SOPAC Ltd.

10. Electrical

10

Fig. 10. Wiring Diagram (Standard).

High limit

thermostat

Brown

Green/Yellow

Blue

Brown

Green/Yellow

Blue

Brown

Blue

Green/Yellow

L

E

E

3

1 2 3 4 5 6 7 8

E

9

Brown

5 Amp

Brown

Brown

(C)

(1)

Brown

Green/Yellow

Green/Yellow

Control

thermostat

Mains

supply

230/240V

50Hz

Satronic

control box

Burner
control 

Manual reset

overheat

thermostat

Plug-in

connector

1

2

N

Содержание 70/90

Страница 1: ... 70 90 90 110 FLOOR STANDING OIL FIRED PRESSURE JET APPLIANCES INSTALLATION AND SERVICING INSTRUCTIONS THESE INSTRUCTIONS ARE TO BE LEFT WITH THE APPLIANCE This appliance must be installed and serviced by a competent person ...

Страница 2: ...r company bye laws The Control of Pollution Oil Regulations 1 6 To ensure that the installation will perform to the highest standards the system and components should conform to those mentioned in the instructions 2 1 The Worcester Bosch range of appliances covered in these instructions have been designed to serve domestic central heating and hot water requirements ranging from 15 kW to 32 kW 51 0...

Страница 3: ...e gas temperature and is for general guidance purposes only NOTE The pump pressure given is for general guidance only as variations in nozzle output can be up to 15 It is therefore essential that the air is adjusted to give the correct CO2 value NOTE The nozzle type used on 28 Sec Kerosene outputs are nozzles calibrated specifically for use with 28 Sec Kerosene which gives less variation in nozzle...

Страница 4: ...t phial Burner locking screw Burner seal gasket Side panel locking screw A Burner Optional pump location Manual reset overheat thermostat Strain relief bush Burner plug in connector High limit thermostat Fire valve clip Side panel Top panel Front panel Thermostat knob Control thermostat phial Phial retaining plug Split pin ...

Страница 5: ... compartment two air vents are required one at high level and one at low level The minimum free area of each vent is given in Table 6 and depends whether the air is taken from another room or from outside the building Where the air is taken from another room that room must contain an air inlet as described in 6 1 6 3 There must be sufficient clearance around the appliance to allow proper circulati...

Страница 6: ...ee Fig 5 for flue terminating positions 80 min Flue guard 766 L F F K G A E B C D H J N O M Minimum Distance mm Terminal Position Open Low Level Flue Discharge A Directly below an opening air brick window etc Not allowed 600 B Horizontally to an opening air brick window etc Not allowed 600 C Below a gutter or sanitary pipe Not allowed 75 D Below eaves or a balcony Not allowed 600 E From vertical s...

Страница 7: ... of a capillary type valve will allow a neat and simple installation A suitable valve is the KBB manufactured by Teddington Controls Limited A spring clip has been provided behind the electrical panel shown in Fig 2 to allow a fire valve element to be mounted Alternatively a fusible link or electrical system may be used Under no circumstances should a combination isolating fire valve be used as th...

Страница 8: ...stem installation should be carried out in accordance with BS 5449 Part 1 1 Feed and Expansion System The feed and expansion pipes must rise continuously from the appliance and must be of the minimum diameter shown in Figs 8 and 9 The cistern must be arranged to provide a minimum static head of 1 metre above the top of the highest point in the heating circuit 2 Filling and Venting Air in the appli...

Страница 9: ... and expansion tank N B A drain cock should be installed at the lowest point of the heating circuit Domestic hot water cylinder S H S H Fig 9 Typical Open Vent Fully Pumped System Honeywell Y plan Feed and Vent Cistern Diverting valve Boiler Pump Radiator S H Minimum static head 1m 3ft measured from the top surface of the appliance or highest point in the heating system to the water level in the f...

Страница 10: ...ntrol of the central heating and hot water However it must be noted that the programmer used must be suitable for gravity feed applications when used as shown in Figs 11 and 12 such that the hot water channel is always on when the central heating channel is on otherwise the boiler will not fire when there is a central heating demand 10 5 Safety Check In the event of an electrical fault after the i...

Страница 11: ...230 240V 50Hz Time clock programmer Central heating Room thermostat Circulating pump N N L E 3 Hot water 5 Amp Control box connector block Double outlet frost thermostat Mains supply 230 240V 50Hz Time clock programmer Central heating Room thermostat Cylinder thermostat Circulating pump N N L C NO NC E 3 Hot water 5 Amp ...

Страница 12: ...rom the system 4 Check the boiler and all pipework connections for leaks 5 The primary system should be flushed and treated in accordance with the recommendations of BS 7593 1992 11 5 Oil supply installation See Fig 7 Note Never route the oil supply pipe hose directly below the combustion chamber base 1 Fit the oil supply pipe as described in Section 8 The pipe can be routed down either side of th...

Страница 13: ...at the procedure until the burner fires and runs in a steady state This may take several attempts depending on the oil pipe length and height 12 10 Adjust the air shutter and pump pressure to the settings recommended in Tables 2 to 4 After a pre ignition period of approximately 15 seconds the burner should ignite Flame sensing is carried out by means of a photocell mounted in the burner body Shoul...

Страница 14: ... PL 6 7 21 5 10 x 78 mm 5 mm 19 PL 6 7 21 5 10 x 78 mm 5 mm To adjust the nozzle position undo the locking screw located at the rear of the nozzle line and rotate the adjusting disc one turn anti clockwise to move forward by 1 mm Fig 14 Electro Oil Inter B11 Burner 70 90 Model Combustion Head Air control indicator Photocell Air adjustment screw 4 mm hexagonal head Transformer Control box Oil pump ...

Страница 15: ...east once per year Worcester Heat Systems Limited will be pleased to discuss and offer a comprehensive maintenance contract 13 4 Set the system controls to the users requirements 13 Instructions To The User 15 Fig 16 Location of Boiler Flueway Baffles a 50 70 ENSURE THAT ALL BAFFLES ARE FIRMLY SEATED IN POSITION BAFFLE RETAINER BAFFLE HEATSHIELD b 70 90 and 90 110 Fig 15 Electro Oil Sterling 40 Bu...

Страница 16: ...eparate the main body of the burner from the burner front by removing the M6 allen screw located beneath the air adjustment screw using a 5mm allen key c Note the position of the air damper adjustment and check the air damper moves freely d Check the air path to the burner head is clear e Clean both sides of the fan impeller and remove any debris from the burner housing f Check the impeller rotate...

Страница 17: ...tions shown in Fig 16 14 6 Check that a fire valve is fitted to the incoming oil line with the body located outside the premises and the detection element located within the appliance case A fire valve clip is provided for this purpose as shown in Fig 2 test the operation of the fire valve to ensure that the mechanism operates and that the oil supply is completely isolated 14 7 Recommission the Bu...

Страница 18: ...ension leads faulty Boiler does not respond to a call for heat Boiler thermostat faulty Check by linking out high limit and control thermostats Programmer open circuit Faulty control box Replace if necessary Flue draught incorrect Check flue draught Combustion settings incorrect Set up as in installation instructions Faulty nozzle Replace nozzle HIGH SMOKE NUMBER Faulty nozzle Replace nozzle Incor...

Страница 19: ...19 NOTES ...

Страница 20: ...earances are changed in the interests of continued improvement All goods sold are subject to our official Conditions of Sale a copy of which may be obtained on application 8 716 145 074f 05 01 Worcester Heat Systems Limited Cotswold Way Warndon Worcester WR4 9SW Telephone 01905 754624 Fax 01905 754619 www worcester bosch co uk ...

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