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-16-

Model W1856 (For Machines Mfd. Since 02/19)

SE

TU

P

Figure.12.

 Removing switch key from 

paddle switch.

Test.Run

Serious. injury. or. death. can. result.

from. using. this. machine. BEFORE.

understanding. its. controls. and. related.

safety.information..DO.NOT.operate,.or.

allow.others.to.operate,.machine.until.

the.information.is.understood..

DO. NOT. start. machine. until. all.

preceding.setup.instructions.have.been.

performed..Operating.an.improperly.set.

up. machine. may. result. in. malfunction.

or. unexpected. results. that. can. lead.

to. serious. injury,. death,. or. machine/

property.damage.

Once assembly is complete, test run the machine to 

ensure it is properly connected to power and safety 

components are functioning properly.

If you find an unusual problem during the test run, 

immediately stop the machine, disconnect it from power, 

and fix the problem BEFORE operating the machine again. 

The 

Troubleshooting

 table in the 

SERVICE

 section of this 

manual can help.

The test run consists of verifying the following: 1) The 

motor powers up and runs correctly, and 2) the safety 

disabling mechanism on the switch works correctly.

To.test.run.the.machine,.do.these.steps:

1.

  Clear all setup tools away from machine.

2.

  Connect machine to power supply.

3.

  Turn machine 

ON

, verify motor operation, then turn 

machine 

OFF

.

 

 

The motor should run smoothly and without unusual 

noises.

4.

  Remove switch disabling key (see example).

5.

  Try to start machine with paddle switch. The 

machine should not start.

— If machine 

does not

 start, the switch disabling 

feature is working as designed.

— If machine 

does

 start, immediately stop the 

machine. The switch disabling feature is not 

working correctly. This safety feature must 

work properly before proceeding with regular 

operations. Call Tech Support for help.

Содержание Shop fox W1856

Страница 1: ...OOD LATHE Phone 360 734 3482 Online Technical Support techsupport woodstockint com COPYRIGHT FEBRUARY 2019 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHA...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...achine 13 Bench Mounting 14 Assembly 15 Test Run 16 OPERATIONS 17 General 17 Workpiece Inspection 18 Adjusting Tailstock 19 Adjusting Tool Rest 20 Installing Removing Headstock Center 21 Installing Re...

Страница 4: ...knowledgeable staff will help you troubleshoot problems and process warranty claims If you need the latest edition of this manual you can download it from http www woodstockint com manuals If you have...

Страница 5: ...Hz Full Load Current Rating 4 5A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 6 ft Power Cord Gauge 18 AWG Plug Included Yes Included Plug Type 5 15 Sw...

Страница 6: ...ed Tailstock Center Spur and Cupped Construction Bed Hardened and Precision Ground Cast Iron Frame Cast Iron Base Cast Iron Headstock Aluminum Tailstock Aluminum Paint Type Finish Enamel Other Related...

Страница 7: ...gloves necktie or loose clothing c Tighten all locks before operating d Rotate workpiece by hand before applying power e Rough out workpiece before installing on faceplate f Do not mount split workpie...

Страница 8: ...or cutting tools Tool Rest Lock Handle Secures tool rest in position Tool Rest Base Lock Lever Secures tool rest base in posi tion along bed Figure 4 Tailstock controls Circuit Breaker Resets electric...

Страница 9: ...or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this r...

Страница 10: ...ce accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and bette...

Страница 11: ...ding to side of lathe until workpiece reaches full speed and you can verify safe rotation USE CORRECT SPEEDS Select correct spindle speed for workpiece size type shape and condition Use low speeds whe...

Страница 12: ...ts Circuit Type 110V 120V 60 Hz Single Phase Circuit Size 15 Amps Plug Receptacle NEMA 5 15 Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated ou...

Страница 13: ...w one Grounding Pin Neutral Hot 5 15 PLUG GROUNDED 5 15 RECEPTACLE 120V Figure 5 NEMA 5 15 plug receptacle DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle Ins...

Страница 14: ...Handwheel Handle w Shoulder Screw 1 F Spur Center MT 2 1 G Live Center MT 2 1 The following is a list of items shipped with your machine Before beginning setup lay these items out and inventory them N...

Страница 15: ...time you spend doing this now will give you a better appreciation for the proper care of your machine s unpainted surfaces There are many ways to remove this rust preventative but the following steps...

Страница 16: ...up The base of this machine has mounting holes that allow it to be fastened to a workbench or other mounting surface to prevent it from moving during operation and causing accidental injury or damage...

Страница 17: ...e applied at the factory if applicable Be sure to complete all steps in the assembly procedure prior to performing the Test Run or connecting the machine to power To assemble machine do these steps 2...

Страница 18: ...e machine disconnect it from power and fix the problem BEFORE operating the machine again The Troubleshooting table in the SERVICE section of this manual can help The test run consists of verifying th...

Страница 19: ...s or cracks should exist 2 Prepares and trims workpiece with a bandsaw or table saw to make it roughly concentric 3 Installs workpiece between centers or attaches it to faceplate or chuck 4 Adjusts to...

Страница 20: ...d While cutting these objects can become dislodged and hit the operator cause tool grab or break the turning tool which might then fly apart Always visually inspect your workpiece for these items If t...

Страница 21: ...serious personal injury may occur if tailstock moves shifts during operation To position tailstock along length of bed do these steps 1 Loosen tailstock lock lever and move tailstock to desired posit...

Страница 22: ...sition that is safe and comfortable for you Improperly supported or positioned cutting tools can catch on workpiece ejecting tool from your hands with great force To reduce this risk always ensure too...

Страница 23: ...a good fit and reduce runout 3 Insert tapered end of center into spindle and push it in with a quick firm motion as shown in Figure 15 4 Make sure center is securely installed by attempting to pull it...

Страница 24: ...er to ensure a good fit and reduce runout 3 Firmly insert tapered end of center into tailstock quill as shown in Figure 17 4 Make sure center is securely installed by attempting to pull it out by hand...

Страница 25: ...removed see Figure 18 Note If the spur center is installed it will be removed during this process Installing Faceplate 1 DISCONNECT MACHINE FROM POWER 2 While holding spindle in place thread faceplat...

Страница 26: ...or each belt position Work piece Dia Roughing RPM General Cutting RPM Finishing RPM Under 2 1520 3000 3000 2 4 760 1600 2480 4 6 510 1080 1650 6 8 380 810 1240 8 10 300 650 1000 10 12 255 540 830 12 1...

Страница 27: ...t tension lock handle and lower motor then tighten belt tension lock handle 6 Press belt with moderate pressure in center to check tension Belt is correctly tensioned when there is approximately 1 2 d...

Страница 28: ...enter into center of workpiece on both ends 3 Using a 1 4 drill bit drill a 1 4 deep hole at center mark on end of the workpiece to be mounted on headstock spur center 4 To help embed spur center into...

Страница 29: ...ind and overheat Do not adjust the tailstock too loosely or the workpiece will spin off the lathe Use good judgment and care otherwise serious personal injury could result from the workpiece being eje...

Страница 30: ...9 3 Thread and secure faceplate onto headstock spindle refer to Installing Faceplate on Page 23 If wood screws cannot be placed in workpiece faceplate can be mounted to a backing block attached to wor...

Страница 31: ...up center with workpiece and then glue and clamp backing block to workpiece Note Allow glue to cure according to manufacturer s instructions 5 Follow Steps 1 3 under Mounting Workpiece on Faceplate se...

Страница 32: ...a round or pointed nose Skew Chisel A very versatile tool that can be used for planing squaring V cutting beading and parting off The skew chisel is flat double ground with one side higher than the o...

Страница 33: ...tact close to the rest thus minimizing vibration for smooth cuts The D4802 is 91 2 long x 11 4 high with an 8 radius The D4803 is 57 8 x 11 4 high with a 5 radius The D4804 is 151 8 long with a 5 and...

Страница 34: ...will enhance the accuracy of your wood turning dramatically Includes 6 inside caliper 6 outside caliper 6 straight dividers 6 scale with pocket clip fractional equivelant on back 5 vernier caliper mil...

Страница 35: ...chine immediately and fix the problem before continuing operations Loose mounting bolts Damaged center or tooling Worn or damaged wires Loose machine components Any other unsafe condition Weekly Maint...

Страница 36: ...when there is approximately 1 2 deflection when pushed as shown in Figure 37 If there is more than 1 2 deflection repeat the tensioning procedure until it is correct If tension cannot be achieved repl...

Страница 37: ...indle back through headstock and into original position Note A mallet may be required to re seat spindle into bearing 9 Install headstock spindle handwheel and tighten both set screws 10 Align speed s...

Страница 38: ...he transfer of power from the motor to the spindle Item Needed Qty Hex Wrench 3mm 1 To align motor and spindle pulleys do these steps 1 DISCONNECT MACHINE FROM POWER 2 Remove rear access cover 3 Loose...

Страница 39: ...ISCONNECT MACHINE FROM POWER 2 Remove brush caps on sides of motor see Figure 42 3 Remove brushes from motor see Figure 43 Note When brush caps are being removed a spring will pop out of the motor soc...

Страница 40: ...ntiometer at fault 7 Motor brushes worn or at fault 8 Circuit board at fault 9 Motor at fault 1 Use sharp chisels reduce feed rate depth of cut 2 Only cut wood ensure moisture is below 20 3 Decrease f...

Страница 41: ...ce belt Page 34 10 Test by rotating shaft rotational grinding loose shaft requires bearing replacement Chisel grabs or digs into workpiece 1 Wrong chisel tool being used 2 Chisel tool too dull 3 Tool...

Страница 42: ...but it may not match your machine Always use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes a...

Страница 43: ...rol dial and ON OFF paddle switch Figure 46 Circuit board Figure 47 3 4 HP motor Figure 48 ON OFF paddle switch Figure 49 Spindle speed potentiometer Spindle Speed Control Dial ON OFF Paddle Switch Fi...

Страница 44: ...t Ground 120 VAC 5 15 Plug SPINDLE SPEED DISPLAY SWITCH BOX ASSEMBLY PADDLE SWITCH viewed from behind 115V CIRCUIT BREAKER LOAD LINE M M AC1 RX 18V AC2 viewed from behind VS DIAL B10K Ground Wuyue 88...

Страница 45: ...54 50 19 20 23 22 21 24 25 26 27 28 30 31 34 35 36 37 38 39 40 88 87 86 85 41 42 84 83 82 80 1 81 79 78 77 76 74 71 70 69 66 65 64 60 59 58 57 56 62 61 63 67 68 75 73 72 97 96 95 94 89 90 91 93 101 29...

Страница 46: ...8 X 10 26 X1856026 FACEPLATE 3 79 X1856079 FLAT WASHER 5MM 27 X1856027 SPUR CENTER MT 2 80 X1856080 SWITCH BOX ASSEMBLY 28 X1856028 LIVE CENTER MT 2 80 1 X1856080 1 ON OFF SWITCH KEDU HY18 29 X1856029...

Страница 47: ...nd respirator 3 Avoid getting entangled in rotating workpiece tie back long hair roll up long sleeves and DO NOT wear loose clothing gloves or jewelry 4 Properly set up lathe and tighten all locks bef...

Страница 48: ...46...

Страница 49: ...Model W1856 For Machines Mfd Since 02 19...

Страница 50: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here...

Страница 51: ...e product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are here...

Страница 52: ......

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